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Prochem Ninja Warrior 200 PSI 10070650, Operating Instructions Manual, Page: 19 / 54

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Prochem Ninja Warrior 200 PSI 10070650 Operating Instructions Manual Download Page 19

19

Maintenance

Only qualified maintenance personnel are to 
perform the following repairs.

Seul le personnel d'entretien qualifié peut effectuer 
des réparations.

Pressure Regulator

For best results with the pressure regulator, we 
recommend that you clean and lubricate the piston and 
u-cup with Superlube lubricant monthly or when 
pressure drop seems excessive.

1.

Turn unit off before lubricating.

2.

Remove cap, spring and spring retainer plate.

3.

With fingertips remove piston and u-cup.

4.

Wipe piston and u-cup clean of any film or scale.

5.

Lubricate the piston and u-cup with Superlube.

6.

Reassemble regulator.

7.

With pump ON, re-adjust pressure regulator for 

normal operation.

Lubricate U-Cup with Superlube Monthly.

86399010 Operators Manual - Ninja Warrior 200PSI

REBUILD KIT

8.619-924.0

Summary of Contents for Ninja Warrior 200 PSI 10070650

Page 1: ...B 07 16 15 Ninja Warrior 200 PSI Extractor Operating Instructions ENG MODELS NWCU2220H 10070660 NWCU2220N 10070650 From Serial Number Ref No 1 See Serial Number page in Spare Parts List or call manuf...

Page 2: ...duct To register your product go to http www prochem com WarrantyRegistration aspx For customer assistance 1 800 444 7654 86399010 Operators Manual Ninja Warrior 200PSI Machine Data Label Overview The...

Page 3: ...tions 10 Operations Technical Specifications 11 Controls 12 Machine Operation 13 Chemicals 13 Pre Run Inspection 14 Equipment Set up 14 Heater Operation 14 Cleaning 15 Maintenance Periodic Maintenance...

Page 4: ...us or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize...

Page 5: ...carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine...

Page 6: ...ver ou tra ner l appareil par le cordon Ne pas utiliser le cordon comme une poign e le coincer dans l embrasure d un e porte ou l appuyer contre des ar tes vives ou des coins N ex cutez pas la machine...

Page 7: ...e damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator o...

Page 8: ...d une d t rioration de la machine Ne pas utiliser la machine si celle ci ne fonctionne pas correctement Lire soigneusement les informations ci dessous signalant certains dangers potentiels pour l op...

Page 9: ...bels become illegible promptly replace them EMPLACEMENT DE L TIQUETTE DE S CURIT REMARQUE Ces dessins indiquent l emplacement des tiquettes de s curit sur la machine Si tout moment les tiquettes devie...

Page 10: ...erly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or wi...

Page 11: ...11 Gal Height 43 inches Length 30 inches Width 22 inches 10070650 Vacuum Motor Dual 2 Stage Weight Empty 115 lbs Weight Full Solution 210 lbs Power cord 1 X 25 feet 10070660 Vacuum Motor Dual 2 Stage...

Page 12: ...Vacuum 2 Switch 5 Heater Switch with On Light Units with Heat Only 6 Adjustable Pressure Relief Valve 7 Heater Temperature Light Units with Heat Only 8 Breaker for Vacuum 2 9 Breaker for Vacuum 1 10 S...

Page 13: ...a plupart des produits chimiques de nettoyage des tapis Mais elles sont sensibles l attaque chimique de certains produits de nettoyage tels que les solvants hydrocarbon s et les d colorants chlor s Ce...

Page 14: ...ner pre mix with hot water in a clean container before adding to the solution tank 7 Turn pump and vacuum switch es to the on position Heater Operation NOTE Units with Heat Only The solution fittings...

Page 15: ...be observed from the nozzle b If the nozzle is not showing a full spray pattern adjust nozzle for proper pattern clean or replace nozzle 2 Normally chemical is applied on the push stroke of the wand...

Page 16: ...on tank 3 Flush pumping system with 1 to 2 gallons of clean water 4 After each use rinse tank with fresh water Periodi cally inspect the recovery tank and decontaminate if necessary using a Hospital G...

Page 17: ...or Carbon Brushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extremely pitted o...

Page 18: ...rsonnel are to perform the following repairs Seul le personnel d entretien qualifi peut effectuer des r parations PUMP REPLACEMENT KITS 200 PSI CAM BEARING KIT 86201170 VALVE O RINGS KIT 86201160 PLUN...

Page 19: ...h Superlube lubricant monthly or when pressure drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe pi...

Page 20: ...ns no solution Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line damaged and leaking Replace Pump runs loss of pressure Inter...

Page 21: ...0 BRUSH SET VACUUM MOTOR 86201170 CAM BEARING KIT 86201150 PLUNGER SEALS KIT 86201160 VALVE O RING KIT PUMP 86309790 WHEEL 86001660 HUBCAP SHAFT 86309790 WASHER 86199430 CASTER 86334490 DECK PLATE ASS...

Page 22: ...86399020 B 07 16 15 Spare Parts List 1 007 066 0 1 007 065 0 Ninja Warrior 200PSI From Serial Number Ref No 1 See Serial Number page or call manufacturer...

Page 23: ...ription of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number Th...

Page 24: ...3 Control Panel 4 Control Panel with Heat 6 Decals 8 Electrical 10 Electrical with Heat 12 Frame 14 Heater 16 Recovery 18 Pump 20 Pump with Heat 22 Solution 24 Vacuum 26 Wiring 28 Wiring with Heat 30...

Page 25: ...4 Control Panel 5 2 11 10 10 1 4 12 6 3 7 8 9 8 639 902 0 Spare Parts List Ninja Warrior 200 PSI...

Page 26: ...YLON ULS 3 86002450 1 COUPLER 1 4 QD 4 86197390 1 ELBOW 1 4NPT 45D STREET 5 86005700 2 NUT 10 32 HEX W STAR 6 86276820 6 SCR 10 32 X 1 2 PTHMS BLK NP 7 86007140 3 SWITCH SPST 2 POSITION ROCKER 8 86008...

Page 27: ...6 Control Panel with Heat 5 2 11 10 10 1 4 12 6 3 7 8 9 13 14 15 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 28: ...BOW 1 4NPT 45D STREET 5 86005700 2 NUT 10 32 HEX W STAR 6 86276820 6 SCR 10 32 X 1 2 PTHMS BLK NP 7 86007140 3 SWITCH SPST 2 POSITION ROCKER 8 86008900 2 BOOT SEAL PUSH BUTTON 7 16 9 86313840 1 PANEL...

Page 29: ...8 Decals 1 2 3A 3B 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 30: ...ja Warrior 200 PSI Decals REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86399230 1 LABEL NINJA WARRIOR LH 2 86399240 1 LABEL NINJA WARRIOR RH 3A 86399250 1 LABEL NINJA WARRIOR W HEAT 3B 86399260...

Page 31: ...10 Electrical 16 6 15 14 13 10 3 1 12 9 17 5 7 11 2 4 8 3 18 19 8 639 902 0 Spare Parts List Ninja Warrior 200 PSI...

Page 32: ...1 STRAIN RELEIF 1 2 NPT FLEX 7 86255900 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 1 CONNECTOR 5 POS PUSH WIRE 11 86316700 1 BRKT COR...

Page 33: ...12 Electrical with Heat 6 8 4 2 11 7 5 17 9 12 1 3 10 15 13 14 16 18 19 3 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 34: ...0 2 STRAIN RELEIF 1 2 NPT FLEX 7 86255900 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 2 CONNECTOR 5 POS PUSH WIRE 11 86316700 2 BRKT CO...

Page 35: ...14 Frame 1 2 3 4 5 6 7 8 9 10 11 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 36: ...01660 2 HUBCAP 5 8 SHAFT 3 86005810 8 NUT 1 4 20 HEX NYLOCK SS 4 86276080 1 SCR 10 32 X 1 PPHMS GRN 5 86010630 8 WASHER 1 4 X 5 8 FLAT SS 6 86005700 2 NUT 10 32 HEX W STAR 7 86010730 4 WASHER 5 8 X 1...

Page 37: ...16 Heater TO CONSOLE SOLUTION FROM PUMP 10 14 13 17 13 13 12 11 19 18 13 15 16 1 2 2 9 7 3 6 5 8 7 6 4 20 14 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 38: ...4 X 5 8 FLAT SS 7 86318310 2 CLAMP 3 25 WORM GEAR SS 8 86318410 1 BRKT HEATER MOUNT 9 86318750 1 HEATER ASM 1850W 120V 10 86006180 1 PLUG 1 8 MPT HEX BRASS 11 86199980 1 CARTRIDGE HEATER 5 8 X 10 12 8...

Page 39: ...18 Recovery 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6 21 10 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 40: ...5 8 HHCS SS 8 86275800 6 SCR 8 X 3 4 PFHT S BLK ZINC 9 86010630 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 6 WASHER 5 16 X 3 4 SS 11 86323330 2 WASHER 1 4 ID X 1 0 OD FLAT BLK 12 86011020 2 WHEEL 3 DIA CU...

Page 41: ...20 Pump 7 2 15 16 11 FROM SOLUTION TANK 23 8 7 13 20 19 6 14 1 18 10 17 4 1 TO SOLUTION OUTLET 21 6 5 7 3 1 9 17 12 7 TO SOLUTION TANK 24 22 16 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 42: ...EBARB 3 8MPT X 3 8HOSE 90 10 86270990 4 NUT 10 32 HEX NYLOCK SS 11 86005710 1 NUT 1 4 20 HEX W STAR WASHER 12 86274280 4 SCR 10 32 X 1 3 8 PPHMS 13 86197760 1 TEE 1 4 STREET 14 86184900 1 ELBOW 45DEG...

Page 43: ...22 Pump with Heat 11 15 21 6 5 7 3 1 9 7 TO SOLUTION TANK TO HEATER 17 12 16 FROM SOLUTION TANK 2 8 7 13 20 19 6 14 18 10 17 4 1 1 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 44: ...4 NPT STREET 8 86197390 1 ELBOW 1 4NPT 45D STREET 9 86240500 1 HOSEBARB 3 8MPT X 3 8HOSE 90 10 86270990 4 NUT 10 32 HEX NYLOCK SS 11 86355740 1 BRKT P P BPR 12 86274280 4 SCR 10 32 X 1 3 8 PPHMS 13 8...

Page 45: ...24 Solution 7 14 24 22 1 1 1 23 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 46: ...4210 4 SCR 1 4 20 X 5 8 BHCS BLK 10 86276160 2 SCR 10 32 X 5 8 PPHMS BLK 11 86007970 1 STRAINER 3 8 IN NPT 60 MESH 12 86233410 2 CLAMP 3 4 DIA CUSHION 406 DIA 13 86010670 2 WASHER 5 16 X 3 4 SS 14 860...

Page 47: ...26 Vacuum 12 11 10 9 7 6 5 4 3 2 1 4 13 8 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 48: ...WASHER 1 4 X 5 8 FLAT SS 5 86278990 8 WASHER 8 X 3 8 FLAT 6 86311520 1 MANIFOLD VACUUM DUAL 7 86312990 1 GASKET VAC MANIFOLD DUAL 8 86314710 8 SCR 1 4 20 X 5 50 HHCS PLT 9 86317630 8 SCR 8 X 3 4 PPHSM...

Page 49: ...U BLK 2 GRY 3 GRN GRN GRN GRN GRN 13AMP 13AMP 4AMP VACUUM VACUUM PUMP CB CB FUSE 1 M M M M M M M M M VACUUM VACUUM PUMP SWITCH SWITCH SWITCH TERMINAL BLOCK MOTOR MOTOR MOTOR POWER CORD PANEL BLK WHT W...

Page 50: ...29 86399020 Spare Parts List Ninja Warrior 200 PSI Wiring REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407900 1 HARNESS KIT SINGLE CORD...

Page 51: ...POWER CORD PANEL POWER CORD TERMINAL BLOCK HEAT SWITCH FUSE FUSE 1 GRY WHT BRN WHT BLK WHT 4 BLK 5 BLU 1 BLU BLK 2 GRY 3 BRN 13 WHT WHT 15 WHT 14 WHT 7 WHT 8 WHT BRN 16 BRN 16 YEL 12 YEL 12 GRN GRN W...

Page 52: ...31 86399020 Spare Parts List Ninja Warrior 200 PSI Wiring with Heat REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407920 1 HARNESS KIT HEATED...

Page 53: ...32 Serial Number REF NO MODEL SERIAL 1 86399020 Spare Parts List Ninja Warrior 200 PSI...

Page 54: ...33 Notes 86399020 Spare Parts List Ninja Warrior 200 PSI...

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