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Sentry by Orion

Orion

Semi-Automatic Stretch Wrapping Machine

Revision 2.8

Maintenance Contents

27 August 2014

Page II

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Summary of Contents for Orion SENTRY

Page 1: ...SENTRY SYSTEM MANUAL Revision Date 27 August 2014 Sentry by Orion Revision 2 8 4750 County Road 13 NE Alexandria MN 56308 Phone 901 888 4170 Toll Free 800 333 6556 FAX 901 365 1071...

Page 2: ...rty of the author who created the work Pro Mach Only the author or those deriving their rights through the author can right fully claim copyright Liability Waiver The information in this manual is sub...

Page 3: ...ing 1 9 Inspection 1 11 Machine Installation 1 12 Assembly Procedure 1 12 Before Starting Machine Operation 1 12 Chapter 2 System Description Machine Specifications 2 1 Utilities 2 1 Standard Speed 2...

Page 4: ...hapter 5 Maintenance Maintenance 5 1 Motor Maintenance 5 1 Reducer Oil Change 5 1 Tower Raceways Maintenance 5 2 Chain Maintenance 5 2 Cleaning The Stretch Rollers 5 2 Preventative Maintenance Schedul...

Page 5: ...3 3 Film Threading 3 3 Film Threading 3 3 Film Properly Threaded 3 4 The Menu Screen 3 6 The Parameter Show Screen 3 6 The Parameter Set Screen 3 6 The Top Wrap Modification Screen 3 7 The Bottom Wrap...

Page 6: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 List of Figures 27 August 2014 Page II...

Page 7: ...troduction 1 1 About this Manual 1 2 Copyright Notice 1 2 Safety 1 3 System Safety Recommendations 1 4 Hazard Messages 1 5 Operation Safety 1 6 Maintenance Safety 1 7 Lockout and Tagout Recommendation...

Page 8: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 Introduction and Safety Contents 27 August 2014 Page II...

Page 9: ...Please read this manual carefully and keep it handy Following these simple operating instructions will insure the safe and efficient performance of this machine while simple maintenance procedures wi...

Page 10: ...es the operator control panels the Human Machine Interface and operational procedures Section 4 is the Troubleshooting section A Troubleshooting chart is found in this sec tion Section 5 is the Mainte...

Page 11: ...ing equip ment To achieve this our machines must be efficient easy to maintain and safe to oper ate Before attempting to operate the equipment become familiar with the safety recommen dations and oper...

Page 12: ...ot operate the equipment with any of the safety guards removed Do not wear neckties loose clothing or long loose hanging hair around any equip ment Observe and follow the DANGER WARNING and CAUTION me...

Page 13: ...zard for personnel or equipment These messages convey three levels of risk as defined below Failure to observe these instructions can result in death serious injury damaged equipment or loss of produc...

Page 14: ...the operator should understand the complete task that the system is designed to accomplish The operator should know the location and functional status of all devices switches sensors control signals...

Page 15: ...he system with the power OFF Lockout and tag out procedures should be followed to protect personnel from injury and to indicate the equipment is being serviced Place a lock on the main electrical disc...

Page 16: ...rforming maintenance each individual shall install a lockout device and tag A qualified person shall verify that the equipment is de energized by 1 Operating controls to verify equipment cannot be res...

Page 17: ...h a minimum capacity of 2500 lbs WARNING Use caution when uprighting the tower Injury could occur 1 If your model is a high tower it may have the tower pivoted downward 2 Use a secured strap to pivot...

Page 18: ...be adjusted 4 Lift the machine only to the necessary height to move it with no bouncing or friction on the floor 5 Sit the machine down assuring uniform contact with the floor which is necessary to e...

Page 19: ...ed imme diately to the freight carrier Any transport damage cannot be claimed to Orion Pack aging Inc Items that are vulnerable to damage and must be inspected are as follows Motors and transmissions...

Page 20: ...1 2 concrete floor anchors leg shield or expandable type Red Heads Any wiring that has been disconnected to facilitate transport is marked with a number located on the junction box to which the wiring...

Page 21: ...rion Sentry by Orion Revision 2 8 Semi Automatic Stretch Wrapping Machine 27 August 2014 System Description Contents Page I System Description Contents Machine Specifications 2 1 Machine Floor Plan 2...

Page 22: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 System Description Contents 27 August 2014 Page II...

Page 23: ...peed Film Carriage Up Down Control Adjustable Top and Bottom Wrap Count 1 9 Film Carriage Manual Jog Functionality Photocell For Automatic Load Height Detection Table Jogging Password Protected Advanc...

Page 24: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 System Description 27 August 2014 Page 2 2 Machine Floor Plan Figure 2 1 Machine Layout Drawing...

Page 25: ...Operation Contents Page I System Operation Contents Control Panel 3 1 Operating Procedures 3 3 Loading The Film 3 3 Starting and Shutting Down 3 5 Viewing and Selecting Parameters 3 6 Selecting a Prog...

Page 26: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 System Operation Contents 27 August 2014 Page II...

Page 27: ...n Semi Automatic Stretch Wrapping Machine WARNING Be aware of the movement of the carriage near the control panel It is pos sible to be struck by the moving carriage when the machine is running Figure...

Page 28: ...ATOR This light is illuminated when machine power is present PROGRAM EXECUTE BUTTON Press this button to execute the program selected To select a program go to 2 pro gram and select a program The mach...

Page 29: ...lm verify that the tacky surface of the film is inward on the load 1 Remove the top mandrel spool 2 Put the roll of film on the bottom mandrel 3 Install the top mandrel on top of the roll to prevent u...

Page 30: ...must then sever the wrap between the car riage and the load and remove the load with a forklift or pallet jack with optional ramp The film carriage is equipped with a switch that detects when the carr...

Page 31: ...ects a power source to the machine OFF disconnects the power source Program Execute and E Stop Buttons The PROGRAM EXECUTE button starts the program that is displayed on the LCD screen If you are not...

Page 32: ...osition 3 On the Menu screen press 4 to show the current parameters 4 This screen shows the current settings If you are happy with these settings continue to the next section See Selecting a Program o...

Page 33: ...up and down arrows or the numeric keypad to enter the desired number of wraps applied to the top of the load during the automatic cycle When done press ENT 9 Press ESC to go back to the Select Parame...

Page 34: ...Press SET to highlight the Up and Down number Use the up and down arrows or the numeric keypad to enter the desired number of times the carriage travels up and down during the automatic cycle When do...

Page 35: ...lecting a Program 1 On the Menu Screen press 2 to choose a wrapping program to run 2 On the Program select screen you can choose Up Down mode Manual mode Up only mode and Topsheet mode Note Pressing E...

Page 36: ...rogram Screen press 1 to choose the Up Down program to run 2 Press 0 or the green Program Execute button to start the Up Down cycle The table up and down indicators will show when the table is running...

Page 37: ...the Program Screen press 3 to choose the Up Only program to run 2 Press 0 or the green Program Execute button to start the Up Only cycle The table up and down indicators will show when the table is r...

Page 38: ...e Topsheet cycle The table up and down indicators will show when the table is running and when the carriage is moving up While running this program you may also choose the following A Press to pause t...

Page 39: ...en Press SET to allow password entry A password can be up to six figures Counter Screen This is the Machine Cycle Counter Screen Press the Right Arrow button to reset the current yield field to zero T...

Page 40: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 System Operation 27 August 2014 Page 3 14...

Page 41: ...Orion Sentry by Orion Revision 2 8 Semi Automatic Stretch Wrapping Machine 27 August 2014 Troubleshooting Contents Page I Troubleshooting Contents Troubleshooting 4 1...

Page 42: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 Troubleshooting Contents 27 August 2014 Page II...

Page 43: ...ions Ensure the car riage door is closed Plug in the machine Turn the Power On Off Switch to the On Position to allow opera tion Turntable Will Not Turn The turntable potentiometer knob is set too low...

Page 44: ...t the Top of the Load The photocell delay setting found on the Top Wraps Modification Screen is set too high Decrease the photocell delay Continual Film Breakage Film tension is set too high Bad or ol...

Page 45: ...August 2014 Maintenance Contents Page I Maintenance Contents Maintenance 5 1 Motor Maintenance 5 1 Reducer Oil Change 5 1 Tower Raceways Maintenance 5 2 Chain Maintenance 5 2 Cleaning The Stretch Rol...

Page 46: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 Maintenance Contents 27 August 2014 Page II...

Page 47: ...d be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When adding or changing oil the transmiss...

Page 48: ...The Stretch Rollers The film carriage requires the most attention when cleaning The film carriage requires regular cleaning even if there are no product spills into the carriage area Absolutely DO NOT...

Page 49: ...film from the carriage 4 Open the threading gate 5 With the brush wet with rubbing alcohol lightly scrub both rubber rollers while rotat ing them The goal is to just get any debris out of the rollers...

Page 50: ...ow out any loose debris in the carriage Monitor the machine during operation for any abnormal noises or vibrations 5 760 Loads or one month Inspect rubber stretch rollers Clean as needed per instructi...

Page 51: ...by Orion Revision 2 8 Semi Automatic Stretch Wrapping Machine 27 August 2014 Electrical Prints and Mechanical Drawings Page I Electrical Prints and Mechanical Drawings Electrical Prints 6 1 Mechanical...

Page 52: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 Electrical Prints and Mechanical Drawings 27 August 2014 Page II...

Page 53: ...Page 6 1 Orion Sentry by Orion Revision 2 8 Semi Automatic Stretch Wrapping Machine 27 August 2014 Electrical Prints and Mechanical Drawings Electrical Prints and Mechanical Drawings Electrical Print...

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Page 61: ...Sentry by Orion Orion Semi Automatic Stretch Wrapping Machine Revision 2 8 Electrical Prints and Mechanical Drawings 27 August 2014 Page 6 2 Mechanical Drawings...

Page 62: ...1 6 Tensioner 738810 1 7 Tension Sprocket 738975 2 8 Table Count Limit Switch 734379 1 9 Turntable Chain 0297067NO 1 10 Motor Jacking Screw 1 11 Cover Plate 1 1 12 Cover Plate 2 1 13 Main Motor Base 1...

Page 63: ...aft 735500 1 3 Roller Body 735499 2 4 Space Ring 735501 1 5 Roller Stand Single Casters Single Casters Part Ref Description Part Quantity 1 Space Ring 735502 2 2 Roller Shaft 735500 1 3 Roller Body 73...

Page 64: ...or Shaft 736968 1 7 Transition Frame 748439 1 8 Lifting Frame 748440 1 9 Tower Frame 1 10 Driven Shaft Fixing Buckle 748441 1 11 Carriage Lift Driven Shaft 738980 1 12 Carriage Lift Driven Sprocket 73...

Page 65: ...Carriage...

Page 66: ...ring 735684 2 Door Latch Kit Spring Pin Rail 1011894 15 Locating Pin 735685 2 16 Right Connecting Block 735686 2 17 Rail 735687 1 18 Bearing Part of 12 Kit 10 19 Bottom Coverplate 735689 1 20 Carriage...

Page 67: ...734385 1 AUTO HEIGHT P E DARK LOAD SENS SICK DARK LOAD PE 24VDC QD 731972 1 CABLE Required for Conversion when ordering 731972 729580 1 PE MOUNT Required for Conversion when ordering 731972 322602NO...

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