background image

PRO CYC

®

  PRO CYC, INC.                                                                    

SYSTEM 3EZ

   

 

Rev 7-31-19 

PATENT PROTECTED

                   Page 1 of 5 

ASSEMBLY 
INSTRUCTIONS 
SYSTEM 3 EZ 

Congratulations on your decision 
to use the world’s most advanced 
and user-friendly cyclorama 
system. We have taken a great 
deal of care to create and ship 
your cyc, so please take a minute 
to visually inspect the crate before 
you sign the receipt to accept the 
shipment. Are there any signs of 
damage, including puncture holes 
in the crate, or shattered or 
stressed wood? 
 
If there is visible damage, insist 
that the damage be noted on your 
bill of lading and that either the 
delivery person or a representative 
from the delivery company be 
present when you open the crate. 
All Pro Cyc crates are custom 
made for each order. Pro Cyc will 
not honor claims for damage if the 
bill of lading has been signed 
without noting and alerting the 
carrier of damage to the crate. The 
only exception is if the damage is 
internal. In that case, keep the 
crate so it can be inspected. 
 
Review your Pro Cyc shipment to 
make sure all items listed on your 
quote match up to the items 
shipped. If there is a discrepancy, 
please call us right away to get the 
problem resolved. 
 

Let’s Assemble Your Cyc: 
1. Tools 

You will need the following tools & 
supplies for assembly of the cyc: 

 

Circular saw 

 

Stud finder 

 

Sockets and drivers; 

7/16” 

 

Clamps or vise grips 

 

Chalk line 

 

24” long level 

 

Carpenter’s square 

 

1/8” drill bit and drill motor 

 

Roto-hammer with 

5/32” 

masonry drill bits (only if 
attaching cyc to concrete 
wall or floor) 

 

Counter sink 

 

Canned air 

 

Dry mortar mix (One 80-
pound bag for every 12 
linear feet of cyc floor 
length) 

 

Framing hammer 

 

Screwdriver (Phillips & 
flat) 

 

Palm sander w/60-grit 
sandpaper 

 

Clean shop towels or 
cloths 

 

4” minimum width 
horizontal

 

furring strips or 

plywood 

– enough to 

match up to total length of 
floor cove cyc-to-wall 
contact area 

 

Vertical furring strips or 
plywood - same width as 
the distance on center 
between studs in your 
wall. The height of these 
strips needs to be 39 1/2 
inches less than the 
overall height of your 
finished cyc. You should 
have two furring strips or 
pieces of plywood this 
size for every corner in 
your cyc. (L-shaped cycs 
have one corner; U-
shaped cycs have two 
corners.) 

 

All furring strips or 
plywood should be the 
same thickness as the 
sheetrock in your wall 

 

Sheetrock knife 

 

Drywall tools 

 

Pro Cyc’s Grey Bonding 
Primer 

 

Paint 

 

Paint supplies 

 

ABS plastic glue or 
cement (Available in 
plumbing supply stores. 
This adhesive is only 
required if you need to 
trim your cyc to fit your 
studio.) 

 

 
 

2. Sanding the Modules 

Sand the entire surface of each 
cyc module with 60-grit 
sandpaper. This will provide for 
better paint adhesion. 
 
Also sand the outside edges and 
the side flanges with 60-grit sand 
paper. This will provide for better 
joint compound adhesion and help 
create a non-slip surface when 
bolting the modules together. 
 
Sanding before assembly will help 
make sure outside edges coming 
in contact with the joint compound 
are not missed. 
 
After sanding, clean each module 
with a damp cloth. Dust from the 
sanding process can interfere with 
paint and joint compound 
adhesion. This is also a good time 
to clean the sanding dust from 
your studio. 

 

3. Framing

 

For cycs with corner pieces, begin 
in the corner of the wall where you 
will remove two strips of sheetrock 
and replace them with furring 
strips or plywood so you have a 
solid surface to which you attach 
your Pro Cyc corner modules. The 
first step is to slide your bottom 
Pro Cyc corner section into the 
corner. Next, use a pencil and 
trace around the two vertical 
edges of the corner module. This 
will be approximately 37 ½ inches 
from the corner. Pull the corner 
away from the walls, so you have 
room to work. Next, using a stud 
finder, locate the studs in your 
existing wall. From the lines 
marking the vertical edges of your 
corner section, locate the closest 
stud inside each line and outside 
each line. Remove the sheetrock 
between the two studs on the left 
and the two studs on the right. 
Begin this process by cutting the 
sheetrock with a knife or circular 
saw 39 ½ inches above the floor 
and up to the planned height of 
the top vertical module. (BE 
CAREFUL NOT TO CUT 

Reviews: