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INSTALLATION AND PREPARATION 

 

 

 
To reduce risk of battery explosion, follow these instructions, those published by the battery  
manufacturer, and by the manufacturer of any equipment that you intend to use in the vicinity of 
battery. Review all cautionary markings on these products and on the engine. 

 

Pour réduire le risque d’explosion, lire ces instructions et celles qui figurent sur la batterie. 

 

If it is necessary to relocate the battery for charging, first remove the grounded terminal from the battery. Then make 
sure all accessories are off, so as not to cause battery arcing. 

 

RISK OF EXPLOSIVE GASES: WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS 

DANGEROUS. Batteries generate explosive gases during normal battery operation. For this reason, it 
is of utmost importance that prior to each use of your charger, you read this manual and follow the 
instructions exactly. 

 

Il est dangereux de travailler a proximité d’une batterie au plomb.  Les batteries produisent des gaz explosifs en service 
normal.  Il est aussi important de toujours relire les instructions avant d’utiliser le chargeur et de les suivre à la lettre.   

 
Be sure area around battery is well ventilated while batteries are being charged. Gas fumes can be forcefully blown away by 
using a piece of cardboard or other nonmetallic material as a fan. 

 

Clean battery terminals. Be careful to keep corrosion from coming into contact with eyes. 

 

Add distilled water to each cell until battery acid reaches level specified by battery manufacturer. This helps purge excessive 
gas from cells. Do not overfill. For a battery without cell caps, carefully follow manufacturer’s recharging instructions. 

 

Study all battery manufacturers’ specific precautions such as removing or not removing cell caps while charging and 
recommended rates of charge. 

 

When using an extension cord, make sure: 
 

• that pins on plug of extension cord are the same number, size, and shape as  
  those of the charger’s plug; 
• that extension cord meets UL (Underwriters Laboratories, Inc.) acceptance; 
• that wire size is large enough for AC ampere rating of charger. 

 
 

Always make your extension cord connection on the charger side before connecting to a nearby 
120VAC GFCI protected (Ground Fault Circuit Interrupt) outlet. Failure to use a GFCI outlet may 
result in electrical shock. 

 
Note: Extension cords should be industrial grade/heavy duty UL approved and grounded. Check extension cord before use 
for damage, bent prongs and cuts. Replace if damaged. 

 

Connect the extension cord to the charger; then proceed to plug the extension cord to a nearby 120VAC GFCI protected 
(Ground Fault Circuit Interrupt) outlet. 

 

Always remove the extension cord from the 120VAC outlet first when charging is completed, followed by unplugging the 
charger. 
 

GENERAL OPERATION 

 

Use charger for charging a LEAD-ACID (lead acid, sealed lead acid, gel cell and AGM) battery only. It 
is not intended to supply power to a low voltage electrical system other than in a starter-motor 
application. Do not use battery charger for charging dry-cell batteries that are commonly used with 
home appliances. These batteries may burst, causing personal injury and damage to property. 

 

Summary of Contents for i2412

Page 1: ... and i4818 ________________________________________ 081808 IMPORTANT NOTICE Please save and read these safety operating and installation instructions before installing or applying AC power to your Pro Charging Systems PCS charger Contact technical support at PCS with any product installation or service questions 800 742 2740 Pro Charging Systems LLC LaVergne TN 37086 3539 ...

Page 2: ... Installation and Preparation Page 4 General Operation Pages 4 5 Charging Indications Page 6 Troubleshooting Page 6 LED Fault Code Indications Page 7 Limited Warranty Information Page 7 Additional Products Page 8 IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for future reference...

Page 3: ...n Keep work area well lit 8 Do not overreach Keep proper footing and balance at all times Do not reach over or across electrical cables or frames 9 Avoid electrical shock To reduce risk of electrical shock unplug charger from outlet before attempting any maintenance or cleaning 10 Do not operate charger with damaged electrical cord or plug To reduce risk of damage to the electrical plug and cord p...

Page 4: ...pecified by battery manufacturer This helps purge excessive gas from cells Do not overfill For a battery without cell caps carefully follow manufacturer s recharging instructions Study all battery manufacturers specific precautions such as removing or not removing cell caps while charging and recommended rates of charge When using an extension cord make sure that pins on plug of extension cord are...

Page 5: ...st be stopped first disconnect the AC power supply cord from its outlet then disconnect the charger DC output plug from the battery receptacle We recommend that you leave your system plugged in This will reduce sulfation on the lead plates of the batteries and allow your PCS charging system to keep your batteries fully maintained and ready to perform at their best To reduce the risk of fire use on...

Page 6: ...batteries 3RD RED LED Charging Initial Charging Up To 30 3RD 4TH RED LEDS Charging 60 Complete 3RD 4TH 5TH RED LEDS Charging 90 Complete BLINKING GREEN LED Finishing Stage STEADY GREEN LED Charge Complete Monitoring Batteries The green LED is illuminated whenever the charge cycle has terminated and the internal circuitry has determined the batteries to be fully charged The green LED will blink dur...

Page 7: ...OVERTEMP SHUTDOWN This indication occurs if the charger circuitry has detected operating temperatures inside the charger enclosure that are above factory specified levels This could indicate that a possible charger problem exists and that the charge cycle has been terminated Please call technical support for further assistance 800 742 2740 Note Disconnecting and reconnecting the AC power supply co...

Page 8: ...om state to state Please call Pro Charging Systems LLC for full warranty information and or service please call 800 742 2740 Below are some of our other options in chargers and battery accessories Call our technical support group for more detailed information or visit our web site www dualpro com ...

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