PRM NEWAGE PRM 60 Workshop Manual Download Page 22

 

 

 

 

 

 

 

20   -  

PRM 60

 

12.PARTS LIST 

 

ITEM NO. 

PART No 

DESCRIPTION 

QTY. 

MT8600 

FRONT COVER 

MT8601 

GEARCASE 

MT8606-H MT8604-H MT8608-H 

INPUT SHAFT (1.52:1), (2:1), (2.5:1) 
60D MODELS 

MT8691-H MT8692-H MT8693-H  SHORT INPUT SHAFT (1.52:1), (2:1), (2.5:1) 

60DS MODELS ONLY 

0562006 

NEEDLE BEARING 

MT8675 

THRUST WASHER  

MT8602-H 

IDLER GEAR 

MT8611 

IDLER SHAFT 

0592503 

THRUST WASHER  

0593003 

THRUST WASHER  

10 

MT8677 MT8678 MT8679 

OUTPUT WHEEL, FORWARD (1.52:1), (2:1), (2.5:1) 

11 

MT8688 

CONE CLUTCH 

12 

MT8680 

OUTPUT WHEEL, REVERSE  

13 

010N251 

 LOCKNUT 

14 

MT8610 

OUTPUT SHAFT 

15 

0311042 

SELECTOR SPRING 

16 

010-0210 

SPRING DOWEL  

17 

MT8104 

SELECTOR PIN 

18 

MT8616 

SELECTOR BODY 

19 

MT8615 

SELECTOR HOUSING 

20 

04303524 

O' RING 

21 

0400255 

OIL SEAL  

22 

MT8103 

SELECTOR SHOE 

23 

MT8670 

OUTPUT COUPLING 

24 

0400286 

OIL SEAL 

25 

MT8674 

BINX NUT 

26 

0150125 

¼” BSP LEVEL 

PLUG 

27 

0210614 

DOWEL PIN 

28 

0970147 

3/8” BSP FILLER/

DIPSTICK 

29 

N/A 

SERIAL PLATE

  

30 

 

CP1003 

SERIAL PLATE PINS 

31 

AM161 

BALL BEARING 

32 

0512030 

BALL BEARING 

33 

010W252 

LOCKWASHER 

34 

MT8118 

NUT 

35 

0563005 

NEEDLE BEARING 

36 

0513010 

BALL BEARING 

37 

0191245 

WAVED WASHER 

38 

0400356 

OIL SEAL 

39 

06905206 

SHAMBAN END COVER 

40 

0081420P 

CAP SCREW  

41 

CP1486 

RED LABEL 

42 

MT8676 

SELECTOR LEVER 

43 

0040809ZP 

SET SCREW 

44 

0191007MZP 

WASHER 

45 

04908025ZP 

STUD M8 X 1.25 

46 

CP1489 

¼

 BSP MAGNETIC DRAIN PLUG 

47 

0050810 

NUT 

48** 

014D525 

DOG POINT GRUB SCREW 

49 

04908025ZP 

STUD 

50 

04301416 

IDLER SHAFT 'O' RING 

51 

CP1204 

BONDED WASHER 
BONDED SEAL 

52 

0040607ZP 

BOLT 

10 

53 

CP1488 

BR

EATHER VALVE 1/8” BSP

 

54 

CP1224 

SEALING WASHER 1/8” BSP

 

55 

CP1223 

SEALING WASHER 5/16”

 

** USE LOCTITE THREAD SEALANT 542 ON THREAD 

 

Summary of Contents for PRM 60

Page 1: ...PRM 60 WORKSHOP MANUAL...

Page 2: ......

Page 3: ...for inaccuracies or the consequences thereof can be accepted by the manufacturer or the distributor who supplied the manual This manual contains proprietary information of PRM Newage Limited It is int...

Page 4: ...ed oils and oil filling 7 5 INSTALLATION 8 5 1 General 8 5 2 Checking the Engine Flywheel Housing 8 5 3 Checking the Engine Flywheel 8 5 4 Mounting the Gearbox to the Engine 10 5 5 Alignment to Propel...

Page 5: ...of Gearbox 17 9 7 1 Input shaft 17 9 7 2 Output shaft see 9 7 5 for Shimming procedure 17 9 7 3 Idler Shaft 18 9 7 4 Selector Housing assembly 18 9 7 5 Shimming Output Bearings 18 9 7 6 Cone Clutch Se...

Page 6: ...e Ltd direct quoting the serial number CLAIMS UNDER WARRANTY Claims for replacement of parts under warranty must always be submitted with the gearbox serial number to the distributor who supplied the...

Page 7: ...serial number and should always be quoted when ordering spare parts the lower line is the gearbox specification in the example given this translates as follows 60 D 2 First 2 digits Gearbox Model 60...

Page 8: ...abouring 1 GENERAL DATA 1 1Specifications Gear ratios ahead 1 52 1 2 00 1 2 50 1 Gear ratio astern 2 05 1 common POWER RATING MODEL AHEAD RATIO PLEASURE LIGHT COMMERCIAL BHP kW BHP kW 60D1 5 1 52 1 0...

Page 9: ...itate servicing 3 2 Gear train The helical gear train is manufactured from high grade steel with all gears being case hardened for long life All shafts are supported on ball bearings which are amply p...

Page 10: ...elp find solutions to potential torsional problems but it is the ultimate responsibility of the person assembling the drive and driven equipment to ensure that they are torsionally compatible 5 2 Chec...

Page 11: ...9 PRM 60 BASIC INSTALLATION DETAILS PRM 60 Figure 4 Intallation Details...

Page 12: ...housing and tighten fully See fastening torque chart 10 2 5 5 Alignment to Propeller Shaft CAUTION Alignment between the propeller shaft and the mating flange on the gearbox output shaft is extremely...

Page 13: ...d whilst the hull is afloat otherwise there is a danger of the hull distorting because of an insufficient support over its surface If the engine and transmission are fitted before the hull is in water...

Page 14: ...upper hole Make sure the lever forward position corresponds to the forward movement of the vessel The following points should be noted i The gearbox operating lever is provided with a positive neutral...

Page 15: ...when checking the oil level 6 2 Drive selection The PRM 60 has been designed to operate with proprietary single lever control systems which decreases the engine speed to idle before opposite gear sel...

Page 16: ...s first 7 5 Cone Clutch Adjustment The cone clutch is self adjusting and therefore needs no adjustment Should gear selection become difficult it is advisable to check the installation and operaion of...

Page 17: ...tallation Remove examine and replace if necessary Check the alignment of the propeller shaft coupling if necessary rectify by adjusting the shims under the engine mounts or the engine mounts themselve...

Page 18: ...parts in solvent to remove dirt grease and oil Be careful to remove solvent from items before re fitting 9 4 Inspection 9 4 1 Gearcase Inspect for cracks Check sealing surfaces for any scratches dama...

Page 19: ...ng 15 Remove the lever 44 Pass the selector control body 18 through the housing 19 and remove O ring 20 and oil seal 21 if replacing them 9 6 7 Front Cover If it is required to replace the front cover...

Page 20: ...ths Dimension Y 5 Subtract bore face lengths from shaft 14 lengths over bearings 33 to achieve shim requirement Dimension Y A 6 Fit shims as required to within zero to 0 025mm preload Place the shims...

Page 21: ...crew 50 tighten the nut 49 against the selector body 18 to 17 Nm 13lbft This will give 0 60mm clearance between the bottom of the selector shoe 22 and the dog point grub screw 50 at max cone eccentric...

Page 22: ...MT8103 SELECTOR SHOE 1 23 MT8670 OUTPUT COUPLING 1 24 0400286 OIL SEAL 1 25 MT8674 BINX NUT 1 26 0150125 BSP LEVEL PLUG 1 27 0210614 DOWEL PIN 2 28 0970147 3 8 BSP FILLER DIPSTICK 1 29 N A SERIAL PLAT...

Page 23: ...21 PRM 60 13 Exploded view and Cross section Figure 5 Exploded view and cross section...

Page 24: ...22 PRM 60...

Page 25: ...23 PRM 60...

Page 26: ...24 PRM 60...

Page 27: ...ESCRIPTION PRODUCT MT8677 KIT 1 5 1 MT8677 MT8680 MT8688 FORWARD GEAR REVERSE GEAR CONE CLUTCH PRM 60 MT8678 KIT 2 1 MT8678 MT8680 MT8688 FORWARD GEAR REVERSE GEAR CONE CLUTCH PRM 60 MT8679 KIT 2 5 1...

Page 28: ...26 PRM 60 NOTES...

Page 29: ...n specifications are subject to change without notice Accordingly data given herein should be regarded as a general guide only and does not form part of any contract Any specific performance requireme...

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