INDUSTRIAL WASHER EXTRACTORS
HIGH SPIN WASHER EXTRACTORS:
7 kg
8 kg
11 kg
14 kg
18
kg
24
ORIGINAL PROGRAMMING MANUAL XCONTROL PLUS
540876 A
Publication date: 1 Feb 2012
Page 1: ...INDUSTRIAL WASHER EXTRACTORS HIGH SPIN WASHER EXTRACTORS 7 kg 8 kg 11 kg 14 kg 18 kg 24 kg ORIGINAL PROGRAMMING MANUAL XCONTROL PLUS 540876 A Publication date 1 Feb 2012 ...
Page 2: ...chine type selection Dry load capacity Machine type selection 7 kg 15 lb FX65 8 kg 18 lb FX80 11 kg 25 lb FX105 14 kg 30 lb FX135 18 kg 40 lb FX180 High spin industrial washer extractors 24 kg 55 lb FX240 ...
Page 3: ...H PART 38 5 6 STEP PROGRAMMING THE DRAIN STEP 47 6 OPERATION MENU 50 6 1 STARTING UP 50 6 2 SWITCHING ON THE POWER 50 6 3 LOAD THE WASHING MACHINE 50 6 4 PUT SOAP INTO THE SOAP DISPENSER 50 6 5 STARTING A WASH PROGRAM 50 6 6 PROGRAMMING A DELAY TIME 51 6 7 THE ACTIVE PROGRAM 51 6 8 ADVANCING A WASH PROGRAM 52 6 9 WASH TIME 52 6 10 PROGRAM END 53 6 11 WATER FILL PROCESS 53 6 12 HEATING PROCESS 53 6...
Page 4: ... wash 30 C 65 Wash program 14 EXTRACTION LOW SPEED 65 Wash program 15 EXTRACTION HIGH SPEED 65 Wash program 16 SPORT 60 C 66 Wash program 17 MOPS 60 C 66 Wash program 18 Horse cloths 40 C 67 Wash program 19 JEANS 60 C 67 Wash program 20 Starching 68 8 TROUBLESHOOTING 69 8 1 DISPLAY MESSAGES 69 8 2 FAULT MESSAGES 69 8 3 HOW TO HANDLE FAULT MESSAGES 70 8 4 OVERVIEW 72 8 5 SERVICE MENU 74 8 6 DIAGNOS...
Page 5: ... other electrical loading A nominal voltage if loaded or not must work in the range 10 with a maximum permanent frequency deviation of 1 or a short time one at 2 of a given frequency Connecting or starting the machine at an incorrect voltage can damage the programmer The machine must not be exposed to high humidity or extreme high and low temperatures Do not tamper with the controls INSTRUCTIONS I...
Page 6: ...LECTION ENTER CANCEL THE SELECTION MOVE UP MOVE DOWN SELECTION NO DECREASING THE TIME SEQUENCE SELECTION YES INCREASING THE TIME SEQUENCE INFO overview of available wash programs and program information SERVIS INFO servicing information DELAYED START FUNCTION the delay starts running upon the pressing of the start button 0 až 9 NUMERIC KEYPAD ...
Page 7: ...540876_A_PUB_DATE_1_FEB_2012 DOC PROGRAMOVACÍ MANUÁL 7 INTRODUCTION ...
Page 8: ...rogram The active wash step The remaining program time Wash cycle progression bar Indication of wait for heat if selected Diagnostic messages THE OPERATION MENU A program can be manually Shortened Extended Stopped A pause can be programmed A direct operation of selected components water valves etc Program overview Service information THE HARDWARE AND SOFTWARE OF THE WASH COMPUTER Easy operation by...
Page 9: ...e displayed in degrees Celsius or degrees Fahrenheit the selection Full Heating the selection of Wet Cleaning very low programmable water levels the selection of the minimum level start supplies The INITIALIZATION Menu is designated for the selection of the displayed Language programming the Service due value the selection of the Buzzer time interval the selection of the Advance function the selec...
Page 10: ...n with the Menu Selection To program mode press 0 Press 0 the Zero button You will see the Main Menu Screen If a Password was enabled first you have to Enter the right Password How to leave a setup mode When the Main Menu screen is shown Press the SERVICE INFO button on the keypad Then you will return to Run Mode and SELECT CYCLE is shown Password To Program Mode To pogram mode Press 0 SERVICE INF...
Page 11: ...e Step 2 Step 2 Step 2 Wash Sequence Wash Sequence Wash Sequence Drain Extraction Sequence Drain Extraction Sequence Drain Extraction Sequence Step 3 Step 3 Wash Sequence Wash Sequence Drain Extraction Sequence Drain Extraction Sequence Step 99 Step 99 Wash Sequence Wash Sequence Drain Extraction Sequence Drain Extraction Sequence Tumble Sequence Tumble Sequence Tumble Sequence Tumble Sequence Ava...
Page 12: ...e PREWASH WASH COOLDOWN RINSE FINAL RINSE SOAK SPRAY No WASH Then program all the related functions of the sequence The available functions are Temperature Water Level Water Inlet Valves The Wash Speed The Reversing Interval times Supplies Sequence Time length of step Drain valve 1 2 Pause Signal You will notice that each step has default settings This feature is very helpful as most of the newly ...
Page 13: ...e length of step Speed Drain valve 1 2 As you will notice it s also possible to skip a sequence between two other sequences by programming No WASH or No Drain Example The No drain sequence should be programmed between a wash and a cool down sequence ATTENTION A MORE DETAILED EXPLANATION FOR THE SPECIFIC SEQUENCES CAN BE FOUND IN CHAPTER 5 The Tumble sequence The wash cycle will always end with the...
Page 14: ...lecting the soap Box at which the soap must be added If you want to program a wash sequence with Cold Water only Cold Inlet Valves must be programmed Warm or Hot water Cold and Hot Inlet Valves must be programmed The cold water inlet valves Inlet Valve 1 corresponds with soap box for a Prewash Inlet Valve 2 corresponds with soap box for a Wash detergent Inlet Valve 3 corresponds with soap box for ...
Page 15: ...al Low Level is recommended for the PREWASH WASH and SOAK sequences The Normal High Level is recommended for the RINSE and FINAL RINSE Sequences At the COOLDOWN sequence the Wash Computer makes use of a low water level and is draining the water automatically At the Spray sequence the Drain valve stays open Wet Cleaning selection Configuration menu It s possible to program a level below default min...
Page 16: ...83 5 104 5 Programmed water LEVEL Water level height in units 30 87 2 110 5 Economic Low Level Normal Low Level Economic High Level Normal High Level Machine type Minimum programmable level Normal Low Level Default value Normal High Level Default value Maximum programmable level FX 65 9 14 15 21 FX 80 9 14 15 21 FX 105 9 14 16 23 FX 135 9 17 20 24 FX 180 9 17 20 30 FX 240 9 17 20 30 Tab 3 5 A Prog...
Page 17: ...s differ depending on the maximum allowed g force at high spin for each washing machine type Programming Supplies Up to 4 Supplies can be programmed at the same time in a sequence If Liquid soap pumps have been installed on the washing machine then these pumps will be activated by programming a time value for the corresponding supply signal 1 2 3 4 5 6 7 8 Time Limits The maximum programmable time...
Page 18: ...ached at the heating process For a Cooldown Sequence the programmed time corresponds with the time for decreasing the water temperature Recommendation At least a cooldown of 3 minutes must be programmed And to avoid the shrinking of the garments it s recommended to program the time so that the temperature will decrease with about 3 C for each minute ATTENTION FOR A SPRAY SEQUENCE IF A SUPPLY HAS B...
Page 19: ...TE DOWN WHAT THE PREVIOUS SETTINGS WERE AS THE WASH COMPUTER IS USED FOR A WHOLE RANGE OF WASHING MACHINES AFTER THE INSTALLATION OF A NEW WASH COMPUTER YOU NEED TO PROGRAM MACHINE SPECIFIC SETTINGS INTO THE CONFIGURATION MENU SEE PARAGRAPH 4 2 AT THE INSTALLATION OF NEW SOFTWARE AFTER LOADING THE FACTORY SETTINGS SEE PARAGRAPH 4 2 YOU NEED TO CHECK THE DEFAULT SETTINGS ONE BY ONE TO FIND OUT IF T...
Page 20: ...dvance function allows to Skip a Sequence or to extend decrease the time of a sequence No Yes Automatic Cooldown Yes Automatic Cooldown selection see info No Yes Wait for Temp Yes Wash Process time is put on Hold as long as the programmed temperature hasn t been reached Once the temperature has been reached the wash cycle time will decrease No Yes Manual Override Yes Activates special functions in...
Page 21: ...ry absorps water more quickly and washing efficiency increases No Yes Hot Water Heater Temp 60 C The Hot Water Heater Temperature should correspond with the hot water supply of the washing machine The value of the hot water supply temperature is required to obtain a correct bath temperature at the water fill process 50 80 C Temp Overshoot Prot 00 To avoid temperature overshoot at steam heating the...
Page 22: ... less energy is needed to heat up the bath and with the extra water of the condensed steam you will wash with a normal amount of water 10 25 units External Wait Control Off Liquid soap supply system Slection for a washing machine connected to a central liquid soap supply system Some washing machines are connected to a central liquid soap supply system which can only provide 1 washing machine at a ...
Page 23: ...e will be lowered to about 65 C The automatic cooldown function will only be functional if a hot wash with a temperature above 65 C has been programmed and if a cold water inlet valve is programmed in the next step When a Cooldown sequence has been programmed the automatic cooldown will not function The automatic cooldown differs from a normal cooldown sequence The purpose of a normal cooldown seq...
Page 24: ...GET INTO THE CONFIGURATION MENU The configuration menu can only be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available Press the ARROW DOWN button to select the Configuration Menu Press the ENTER button to make your selection For the Configuration Men...
Page 25: ...ged After changing the wash machine type it s recommended to erase the program memory and load the standard wash programs again as the wash program settings differ for each machine type Attention MAKE SURE THAT YOU HAVE SELECTED THE CORRECT MACHINE TYPE OTHERWISE THE MACHINE WILL NOT FUNCTION PROPERLY List No Yes Reset Defaults Are You Sure No No All the Initialization and Configuration Menu Setti...
Page 26: ...s shown on the Machine Name Plate The frequency inverter will be selected by default Check Inverter Type Attention The washing machine can only perform properly if the inverter contains the right list of inverter parameters By the wash computer it is possible to load the list of parameters in the inverter Make sure that the correct Supply Voltage has been selected first Attention Loading parameter...
Page 27: ...id Soap Supply No Some washing machines function with external Liquid soap supplies and others do not To program External Liquid soap supplies at the Program Menu this selection must be Yes No Yes Min Level Start Supply 0 units Soap Supply signals are only started when the pre set Minimum water level Start Supply has been reached Minimum programmable level see water consumption table 3 5 A 0 Minim...
Page 28: ...Language Load Program 1 20 Load Program 20 No English No No To use the 20 wash computer Standard Wash programs these standard programs must be loaded into the Wash Program Memory of the wash computer Choose the language of the Wash Program name The Wash Program name shows to the operator the type of wash process A confirmation is asked to load Standard Programs Standard programs 1 20 see chapter 7...
Page 29: ...ly be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available Select the Advanced Menu after turning it on in the Configuration menu The advanced menu contains a list of extra menu s with special functions Initialization Program Servis Configuration Advan...
Page 30: ...ns and will not work for a programmed temperature 30 C Water Heating graphs B Temperature Calibration Offset The temperature sensor of the washing machine can be calibrated with an external temperature measurement device as reference The temperature sensor value can be adjusted in a range of 5 C For normal washing machine use such calibration is not required Menu Item Default Info Limits Strict Te...
Page 31: ... program is locked it means no settings can be changed anymore It avoids that programs once created get changed by somebody else To get access to this menu a password is needed if it has been set Menu Item Default Info Limits Password None Enter a 4 digit value for the Password and press ENTER Attention The Password will not be requested if it has not been set 0000 99999 Programs 1 HOT INTENS Unlo...
Page 32: ...1 and Err 82 can be switched off if they disturb to often the wash process No Yes Exit Return to Advanced Menu WEIGHING MENU Menu Item Default Info Limits Weighing System Manual No without weighing system Manual manual entering of the linen weight No Manual Automatic Level Adjust Automatic Soap Adjust Yes Yes If the amount of weighed load in the washing machine is smaller then the capacity of the ...
Page 33: ...540876_A_PUB_DATE_1_FEB_2012 DOC PROGRAMOVACÍ MANUÁL 33 SETUP ...
Page 34: ...m Menu Functions for the program steps Step Number Selecting the Program Step Add Adding a Program Step at the end of the program Edit Adjusting the Program Step Insert Adding a Program Step between two other steps View Inspecting the Step settings without making changes Delete Deleting a Step Exit Leave the Program Step Menu Follow the flowchart step by step 5 2 STEP PROGRAM MENU HOW TO GET INTO ...
Page 35: ...o Select Program N 1 Insert the desired program number Program 1 to 99 can be selected Name _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The Program Name gives info about the type of wash Program With the ARROW LEFT and RIGHT button you can select the character position With the ARROW UP and DOWN button you can select the desired character By pressing the ENTER button the dashes will disappear Initialization Pro...
Page 36: ...ogram Insert the desired program number from which you want to copy the program Attention The standard programs can be selected at the program numbers 101 120 Program number 101 corresponds with program 1 Program number 102 corresponds with program 2 Program number 120 corresponds with program 20 A confirmation is asked first to delete the old program Delete a Program To get rid of an existing pro...
Page 37: ...be added at the end of the program Edit Step To change values and list elements from an existing step Insert Step A new step is inserted in between two existing steps If the number is not accepted this means there is no step with a step number inserted number 1 available A new step can only be inserted between two available steps View Step Before making changes in a wash program it s recommended t...
Page 38: ...y item can be programmed See step Without making changes you can watch item by item by pressing the ARROW DOWN or UP button If you want to make changes Insert a new value Enable or disable a Setting by pressing the YES or NO button Select a list element by pressing the ARROW LEFT or RIGHT button You always need to confirm by pressing the ENTER button Each time you add or insert a new step default ...
Page 39: ... The water temperature 1 45 C Inlet I1 I5 40 C The suggested inlet valves are related to the temperature and the soap box to be used Attention If you insert other inlet valves than the suggested ones problems can occur at the water fill process I1 I8 Level Normal Low The suggested water level depends on the machine Type See table 3 5 A RPM The suggested RPM depends on the machineType See table 3 5...
Page 40: ...ed at the Initialization menu 1 99 sec Time 4 0 Min The Prewash Sequence Time for 0 Minutes the Prewash sequence will be skipped programmable in steps of 0 5 Minutes 0 99 5 Min Signal No When a signal is programmed a pause will be introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted No Y...
Page 41: ... at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Liquid soap supplies must be switched on at the configuration Menu 0 99 sec On Time 12 sec The wash action motor On Time Gentle wash action 3 sec The suggested default values can be adjusted at the Initia...
Page 42: ...n 3 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Off Time 3 sec The wash action motor Off Time Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Time 7 0 Min The programmed time time needed to decrease the water temperature Once the programmed temperature has been reached the next Sequence will be star...
Page 43: ...u can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Liquid soap supplies must be switched on at the configuration MENU 0 99 sec On Time 12 sec The wash action motor On Time Gentle wash action 3 sec The suggested default values...
Page 44: ...ammed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Liquid soap supplies must be switched on at the configuration Menu 0 99 sec On Time 12 sec The wash action motor On Time Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Off Time 3 s...
Page 45: ...u can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Liquidsoapsuppliesmustbeswitchedonattheconfigurationmenu 0 99 sec On Time 12 sec The wash action motor On Time The suggested default values can be adjusted at the Initializat...
Page 46: ...and external liquid soap supplies The Spray sequence only functions with 1 Supply If you have programmed more then 1 supply an error message will be generated Put the time of the supplies back to zero until not more than 1 non zero time value is remaining If No supply has been programmed the Spray sequence will be skipped Liquid soap supplies must be switched on at the configuration menu 0 99 sec ...
Page 47: ...s functions For a new step the first sequence that is displayed is the Drain sequence default Select the desired Drain step sequence from the list by pressing the ARROW LEFT or RIGHT button Press the ENTER button to confirm your selection You can also use the ARROW DOWN button if you accept the pre programmed default value THE DRAIN SEQUENCE Menu Item Default Info Limits Drain Valve 1 Only availab...
Page 48: ... If you want to program a Cool down Sequence then No Drain must be programmed between the Hot Wash and the Cool down Sequence Menu Item Default Info Limits Exit Return to Edit Program Menu THE STATIC DRAIN SEQUENCE The drum is at standstill while the water is drained Menu Item Default Info Limits Drain Valve 1 Only available on washing machines with both a normal Open and normal Closed Drain valve...
Page 49: ... Limits Drain Valve 1 Only available on washing machines with both a normal Open and normal Closed Drain valve 1 2 RPM The suggested RPM depends on the machine Type See table 3 5 B On Time 12 sec The mechanical action motor On Time The suggested default values can be adjusted at the Initialization menu 1 99 sec Off Time 3 sec The mechanical action motor Off Time The suggested default values can be...
Page 50: ...LOAD THE WASHING MACHINE Open the door and load the laundry into the drum When the drum is loaded close the door 6 4 PUT SOAP INTO THE SOAP DISPENSER Put the correct amount of soap into the soap dispenser At the wash sequence it depends of the pre programmed water inlets in which the soap dispenser you have to add soap See paragraph 3 4 for more information 6 5 STARTING A WASH PROGRAM Up to 99 pro...
Page 51: ...e 00 01 The maximum delay time is 99 hours and 59 minutes 99 59 By pressing the START button the delay time will start to decrease The Door will be locked immediately Once the delay time is over the wash cycle will start automatically The Delay Time Sequence can be interrupted by pressing the Stop button The program will return to the Start Up menu SELECT CYCLE 6 7 THE ACTIVE PROGRAM The cycle tim...
Page 52: ...r not If the clock symbol is not flashing it means that the cycle time is not being counted down The time for which the symbol is not flashing is the extra time The total wash time programmed time 1 the extra time 2 3 4 5 1 The programmed time of the processes 2 The extra time for taking water 3 The extra time for draining if the water is not drained in 30 sec and the extended drain time is starte...
Page 53: ...ter temperature In the standard wash tables you will find a Normal Low and Normal High water level These are the standard water levels The Normal Low water level is used for the Prewash Wash and Soak sequence The Normal High water level is used for the Rinse and Final Rinse sequence The water level can only be programmed between two limits The lower limit is above the heating elements and the temp...
Page 54: ...ute the garments 6 16 PAUSE When a signal has been programmed at the end of a wash sequence the machine will stop the Program and the message Pause Press Start to Continue will be displayed The buzzer will give a warning for the operator Now the operator can add Soap By pressing the START button the PROGRAM will go on with the next Program step 6 17 STOP By pressing the STOP button the program is ...
Page 55: ...If there is still water in the drum or if the temperature is too high it s not possible to open the door The messages WATER IN CAGE or TOO HOT will be displayed together with the level and the temperature ATTENTION IT S UP TO THE OPERATOR TO TAKE THE NECESSARY PRECAUTIONS IF THE DRAIN VALVE IS NOT FUNCTIONAL AND THERE IS STILL HOT WATER IN THE TUB AT THE END OF THE WASH CYCLE ON THE DISPLAY THE AC...
Page 56: ...FO Press the SERVICE INFO button if you want to inspect the actual water temperature and level At the Service info you can inspect the water temperature and water level the number of cycles that have been accumulated service due the actual wash machine states at the running wash cycle By pressing the ARROW DOWN button you will see all the menu items You can leave the Service info by pressing the S...
Page 57: ...al speed number of revolutions You can adjust the drum speed by inserting a new value The speed limits will be respected depending on the washing machine type ATTENTION ALL THE SAFETY FUNCTIONS WILL STILL BE ACTIVE SO IT CAN OCCUR THAT YOU CAN T CHANGE THE SPIN SPEED 6 22 EXTERNAL LIQUID SOAP BOXES If the washing machine is connected with external soap pumps a signal from the soap supply reservoir...
Page 58: ...et Valve 4 Cold Hard Water Soap Dispenser Compartment Last rinse Fabric softener Inlet Valve 5 Hot Soft Water Soap Dispenser Compartment I Pre wash Inlet Valve 6 Hot Soft Water Soap Dispenser Compartment II Wash detergent Inlet Valve 7 Cold Hard Water Direct Inlet External liquid soap Inlet Valve 8 Hot Soft Water Soap Dispenser Compartment III Wash liquid WATER LEVEL NL Normal Low level NH Normal ...
Page 59: ... 2 1 2 7 NH 2 min W normal Step 4 Spin 1 min L Rinse 3 4 7 NL 3 min W normal 3 30 Step 5 Final spin Spin 12 min H Slowdown x Tumble 30 s W 5s 5s WASH PROGRAM 2 WARM WASH INTENSIVE 60 C Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 1 5 30 C NL 5 min W normal 1 30 Step 1 Spin 1 min L Main wash 2 3 6 8 60 C NL 10 min W normal 2 30 Step 2 Drain 30 s D Rinse 1 1 2 7 NH 2 min W normal ...
Page 60: ...n L Rinse 2 1 2 7 NH 2 min W normal Step 4 Spin 1 min L Rinse 3 4 7 NL 3 min W normal 3 30 Step 5 Final spin Spin 12 min H Slowdown x Tumble 30 s W 5s 5s WASH PROGRAM 4 BRIGHT WASH INTENSIVE 30 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 30 C NL 8 min W normal 2 30 Step 1 Drain 30 sec D Rinse 1 1 2 7 NH 2 min W normal Step 2 Drain 30 sec D Rinse 2 1 2 7 NH 2 m...
Page 61: ...2 min W gentle Step 3 Drain 30 s D Rinse 3 4 7 NH 3 min W gentle 3 30 Step 4 Final spin Spin 2 5 min L Slowdown X Tumble 30 s W gentle WASH PROGRAM 6 HOT WASH 90 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 90 C EH 25 min W normal 2 30 Step 1 Drain 30 s D Rinse 1 1 2 7 EH 4 min W normal Step 2 Spin 1 min L Rinse 2 1 2 7 NL 4 min W normal Step 3 Spin 1 min L Rin...
Page 62: ... W normal Step 3 Spin 1 min L Rinse 3 4 7 EH 6 min W normal 3 30 Step 4 Final spin Spin 12 min H Slowdown x Tumble 30 s W 5s 5s WASH PROGRAM 8 COLORED WASH 40 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 40 C EH 20 min W normal 2 30 Step 1 Drain 30 s D Rinse 1 1 2 7 EH 4 min W normal Step 2 Spin 1 min L Rinse 2 1 2 7 NL 4 min W normal Step 3 Spin 1 min L Rinse ...
Page 63: ...in 1 min D Rinse 2 1 2 7 NL 4 min W normal Step 3 Drain 1 min D Rinse 3 4 7 EH 6 min W normal 3 30 Step 4 Final spin Spin 9 min H Slowdown x Tumble 30 s W 5s 5s WASH PROGRAM 10 ECO HOT WASH 90 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 85 C EL 10 min W normal 2 30 Step 1 Drain 1 min L Rinse 1 1 2 7 EH 2 min W normal Step 2 Spin 1 min L Rinse 3 4 7 EH 3 min W ...
Page 64: ...n W normal Step 2 Spin 1 min L Rinse 3 4 7 EH 3 min W normal 3 30 Step 3 Final spin Spin 12 min H Slowdown X Tumble 30 s W 5s 5s WASH PROGRAM 12 ECO COLOR WASH 40 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 40 C EL 10 min W normal 2 30 Step 1 Drain 1 min L Rinse 1 1 2 7 EH 2 min W normal Step 2 Spin 1 min L Rinse 3 4 7 EH 3 min W normal 3 30 Step 3 Final spin ...
Page 65: ...in 1 min D Rinse 3 4 7 EH 3 min W normal 3 30 Step 3 Final spin Spin 9 min H Slowdown x Tumble 30 s W 5s 5s WASH PROGRAM 14 EXTRACTION LOW SPEED Sequence Inlet Temp Level Time R P M x Soap Supply Rinse 4 7 NH 3 min W normal 3 30 Step 1 Final spin Spin 5 5 min L Slowdown x Tumble 30 s W normal WASH PROGRAM 15 EXTRACTION HIGH SPEED Sequence Inlet Temp Level Time R P M x Soap Supply Rinse 4 7 NH 3 mi...
Page 66: ... min L Rinse 3 4 7 NL 2 min W normal 3 30 Step 4 Final spin Spin 9 min H Slowdown X Tumble 30 s W 5s 5s WASH PROGRAM 17 MOPS 60 C Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 1 5 1 C NH 2 min W normal 1 30 Step 1 Spin 1 min L Main wash 2 3 6 8 60 C NL 10 min W normal 2 30 Step 2 Drain 1 min L Rinse 1 1 2 7 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 1 2 7 NH 2 min W normal Ste...
Page 67: ...1 2 7 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 1 2 7 NH 2 min W normal Step 4 Spin 1 min L Rinse 3 4 7 NL 3 min W normal 3 30 Step 5 Final spin Spin 4 min L Slowdown x Tumble 30 s W 5s 5s WASH PROGRAM 19 JEANS 60 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 52 C NL 8 min W normal 2 30 Step 1 Drain 1 min D Rinse 1 1 2 7 NH 3 min W normal Step 2 Spin 1 min L...
Page 68: ...CÍ MANUÁL 540876_A_PUB_DATE_1_FEB_2012 DOC WASH PROGRAM 20 STARCHING Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 1 5 28 C NL 4 min W normal 1 30 Step 1 Spin 9 min H Slowdown x Tumble 30 s W 5s 5s ...
Page 69: ...gnostic program you can determine the problem This program will test the individual functions of the washing machine one by one 8 2 FAULT MESSAGES If a failure occurs the computer will display a diagnostic error message The program number and step at which the interruption has occurred are displayed The fault message itself contains a number and a corresponding text label by which it s easy to fin...
Page 70: ...m comes to a standstill there is a problem with the door lock system Each time at the end of the cycle the Wash computer will fulfill a safety test sequence If at the end of the cycle the safety conditions are not fulfilled the messages TOO HOT or WATER IN CAGE will be displayed If the problem disappears the water has dropped below the safety level for spin or the water temperature has dropped bel...
Page 71: ...e program will not be started as long as the safety conditions are not fulfilled WHEN SAFETY IS NOT INVOLVED Full stop request for continue a request to Continue the program is displayed Skip continue the actual cycle step is skipped and the program continues with the next step Continue the program continues SPECIAL CASES For E11 Fill Time failure and E14 Heating time failure after overruling and ...
Page 72: ...art Before start up E25 Temp Sensor Defective temperature sensor Continue Don t start Before start up E26 Mitsub code Undefined frequency inverter error code Full stop tumble Whole cycle E27 Comm fault Communication fault inverter Full stop safety time Whole cycle E28 THT time E OL THT Time out E OL Full stop safety time At spin sequence E29 OV3 time E OP OV3 Time out E OP Full stop safety time At...
Page 73: ...y or battery low power For Info only End cycle Traceability only E300 E353 Mits Err Specific Mitsubishi Inverter Alarm Full stop safety time Whole cycle E500 E525 Memory Err Memory Error Full stop safety time Any time E550 TRACEYBILITY Write Internal memory Error data for traceability For Info only Traceability function whole cycle E551 TRACEYBILITY Full Internal Traceability memory is full For In...
Page 74: ...tistics Error Messages HOW TO GET INTO THE SERVICE MENU The SERVICE menu can only be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Turn the washing machine to the setup mode see 3 3 The Main menu is now available Press the ARROW DOWN button to select the SERVICE menu Press the ENTER button to make your selection Now you will se...
Page 75: ...e displayed this means that no Errors have occurred Erase Fault Messages No the Error log is reset by erasing the Fault Messages View Fault Statist 1 No Drain 0x The Fault Statistics are an accumulation of Error messages that have appeared over a long period With this information the technician has an indication on which parts an intervention should be needed the statistics are reset by the Reset ...
Page 76: ... possible to switch on the power of the inverter if a technical intervention is needed Attention SPECIAL CARE HAS BEEN TAKEN AT THE INITIALIZATION OF THE PARAMETERS OF THE FREQUENCY INVERTER THE MANUFACTURER IS NOT RESPONSIBLE FOR THE WRONG BEHAVIOR OF THE WASHING MACHINE IF THE OWNER HAS INSTALLED NEW PARAMETER SETTINGS IN THE INVERTER THAT DO NOT CORRESPOND WITH THE ORIGINAL SETTINGS AT THE FACT...
Page 77: ...77 TROUBLESHOOTING Reset Service Counts No Once the washing machine has reached the total number of wash cycles like set at the Service Interval a warning is given at the end of each cycle until the Cycle Counter has been reset Exit Return to Service Menu ...
Page 78: ... when the machine is in standby the power is switched on but no program is started Select Cycle is displayed Turn the washing machine to the setup mode see 3 3 The Main menu is now available Press the ARROW DOWN button to select the Service menu Select the Diagnostic Program menu at the Service menu Select diagnostic program Press START if you want to start the diagnostic program Diagnostic Prog S...
Page 79: ... water by inlet 2 until the safety level for heating is reached Heating activated only if Wait temp on 23 Drain 1 2 The water is drained by drain valve 1 24 Inlet I3 The machine takes water by inlet 3 25 Drain 1 The water is drained by drain valve 1 26 Inlet I4 The machine takes water by inlet 4 27 Drain 1 The water is drained by drain valve 1 28 Inlet I5 The machine takes water by inlet 5 29 Drai...
Page 80: ...30 s D Rinse1 1 2 7 NH A 12 R 3 1 5 min W Step2 Spin 1 min L FinalRinse 3 30 4 7 NL A 12 R 3 2 min W Step3 Spin 4 5 min H Slowdown 1 min Tumble A 12 R 3 30 s W Error messages If the computer detects some problem during the Diagnostic Help Program a diagnostic error message is generated Check also the Error Log List in the Service menu Check the error handling and explanation of the error messages ...
Page 81: ...the buttons are pressed check if the connector K of the keyboard is well connected check if the connector K of the keyboard is well connected The machine is not behaving as expected if the wrong machine type is selected the wrong outputs will be activated check if the right machine type is selected in the Configuration Menu A program is started but the outputs are not activated check if connector ...
Page 82: ... the out of balance switch is broken Make sure shipping braces are removed If the out of balance switch is broken replace the out of balance switch 2 Check the position of the out of balance switch If the out of balance switch is not correctly mounted install the out of balance switch properly 3 Check the wiring the contact of the out of balance switch is normally closed Check connector pins for l...
Page 83: ...ctioning of the door switch The door switch is a normal open contact If the door switch is broken or malfunctions replace the door switch 2 Check the continuity of the wiring If the wiring is not continuous repair the wiring 3 Check the good functioning of the DOOR SWITCH at the inputs menu If the input is not functional replace the wash computer FAILURE 7 DOOR LOCK SWITCH FAILURE While a wash cyc...
Page 84: ...heck the output relay that powers the door lock coil If the relay is broken replace the wash computer 8 Check the good functioning of the door lock switch at the inputs menu If the input is not functional replace the wash computer FAILURE 9 DOOR LOCK SWITCH FAILURE AT CYCLE END At the end of the cycle the Door Lock coil is switched off and the door lock switch must open its contact If within 30 se...
Page 85: ...f the air tube contains water remove the water and fix the hose so that it doesn t work as a siphon 9 Check the continuity of the wiring If the wiring is not continuous repair the wiring 10 Check the output relay that powers inlet valves and the drain valve If the relay receives a command signal but is not closed replace the wash computer FAILURE 12 OVERFILL FAILURE If the target water level is X ...
Page 86: ...ptable If the machine has a small heating capacity increase the value of the Max heating time The default is 60 for machines with big heating capacity 2 Check if the heating resistors are heating If the heating resistors are not heating Repair the wiring or replace the defective heater elements 3 Check the water temperature If the hot water supply temperature is too low increase the temperature of...
Page 87: ... power board 7 Check the output relay that powers the heating contactor If the relay is not broken but receives a not allowed signal from the wash computer replace the wash computer FAILURE 21 OVERFLOW FAILURE When the water level is raising above the hole of the overflow tube message 21 will be displayed DIAGNOSE 1 Check if the overflow hole and tube isn t blocked If the overflow tube is blocked ...
Page 88: ... This fault will only occur when there is no communication between the wash computer and the inverter The wash computer is sending requests to the inverter and the inverter is sending answers to the wash computer If the wash computer is not receiving the answers within 5 seconds then fault 27 will be displayed DIAGNOSE 1 For a new inverter or wash computer Check if the right machine type and Washi...
Page 89: ...tion menu If the wrong machine type is selected enter the right machine type 2 Check if the dedicated inverter parameters have been loaded by the wash computer Load the correct Inverter parameters 3 Check if there was a high unbalance during extraction which can be caused by putting only half loads in the machine Put always a full load in the machine drum Do not put other material than textile lin...
Page 90: ...n t backward compatible with previous software versions is loaded then the software will detect that the old and new software s are not compatible You have to reconfigure the Wash Computer See Chapter 4 ATTENTION ALL THE CUSTOM SETTINGS WILL BE ERASED IN THE WASH COMPUTER BY LOADING THE FACTORY SETTINGS After reconfiguration of the Wash Computer fault 35 can only be erased by switching the power O...
Page 91: ...elect the same Voltage range in the Configuration menu as on the Identification plate of your washing machine Menu Item C Supply Voltage FAILURE 80 TIME OUT INPUT 16 Failure 80 occurs when the On Hold Signal of the Liquid Supply Central Dispensing System stays high for more then 1 hour At Input 16 of the wash computer the Liquid Supply Central Dispensing System sends a High signal that makes that ...
Page 92: ...ops below the predefined water level limit of a hygienic wash cycle the wash cycle can not be validated for hygienic reasons as the wash process has not followed the standards of the wash program in execution This means that the linen must be washed again after repairing the problem with the water fill system DIAGNOSE Check Diagnostics Failure 11 Fill Failure FAILURE 83 CYCLE FAIL Traceability onl...
Page 93: ...f immediately Replace the inverter 311 Err GF Ground fault Output overcurrent to ground 1 Check the motorcable and motor for ground faults 2 Disconnect the motorcable and try again If you still have the error replace the inverter 312 Err OHT Ext thermal relay External thermal relay TRM module see electrical scheme for motor protection tripped TRM module was only used on certain machines with MCB c...
Page 94: ...ted to connector 1 or 2 or if the switch of the plug in option is not on the default setting 341 Err ILF Input phase failure 1 phase of the 3 ph input was lost for more than 1 second Repair the 3 phase power supply 342 Err PTC PTC thermistor operation Overtemperature of motor PTC switch AU PTC must be on PTC 1 Check if motor cooling fan if present functions normally 2 check for contact faults in t...
Page 95: ...achine drum 2 Check if the supply voltage is not too high Reduce the supply voltage 3 Check if the fault is persistent If the fault is persistent contact the manufacturer DIAGNOSE FAILURE 306 THT ERROR INVERTER OVERLOAD If the output current of the inverter is abnormal high for some time the inverter will go into THT alarm state 1 Check if the power supply is sufficient high and stable during extr...
Page 96: ...t takes fresh air to the inverter s environment if present rotates normally Replace the cooling fan of the washer 3 Check if the heatsink or the cooling fans are not clogged with dust dirt so that fresh air can circulate freely Clean what is necessary 4 Check if the ambient temperature of the washer is within the specified limits see installation manual Take care that the ambient temperature is wi...
Page 97: ...NS AND SCALDS AND INJURIES CAUSED BY ELECTRICITY 9 1 MAINTENANCE Remove dirt from the keyboard by a damp cloth after disconnection from the power supply ATTENTION DO NOT USE AGGRESSIVE SOAPS CAUSTIC CHEMICALS GASOLINE OR OTHER PETROCHEMICAL SUBSTANCES WHICH CAN DAMAGE THE KEYBOARD 9 2 INFORMATION FOR SERVICE Finding out the SW version Press the SERVIS button to display the service information Use ...
Page 98: ...f the main power supply Open the cover plate of the washing machine Remove the connectors from the programmer boards including the connector between the CPU and I O boards and remove the small hose from the water level sensor The CPU board of the programmer can be removed after you have unscrewed the securing screws The I O board of the programmer remove including the bearing sheet metal after you...
Page 99: ...e from the CPU is displayed Switch the machine power supply off and remove the flash drive Close the washing machine cover plate Switch the machine power supply on If the software is compatible with the previous software the new software can be used without re initialization You have to clear all the error messages in the Service menu if you want to make a correct inspection of the functioning of ...
Page 100: ... Yes No WATER RECYCLE INLETS Yes No LIQUID SOAP SUPPLY Yes No MINIMUM LEVEL START SUPPLY Units TEMPERATURE Celsius Fahrenheit FULL HEATING WET CLEANING Yes No MACHINE INITIALIZATION DATA FUNCTION DATA ENTERED LANGUAGE SERVICE INTERVALL BUZZER TIME Seconds ALLOW ADVANCE Yes No AUTOMATIC COOLDOWN Yes No WAIT FOR TEMP Yes No MANUAL OVERRIDE Yes No TEMPERATURE BALANCE Yes No WASH MOTOR ON TIME Seconds...
Page 101: ......
Page 102: ... INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...
