Pregis AirSpeed Ascent Operator'S Manual Download Page 8

AirSpeed

®

 Ascent Operator Manual 

Tech Service Hotline: 886-904-6979 

Original Instruction

s

 

 

 

 

     November 2020 

 

Copyright Pregis Corporation 

 2 

     All Rights Reserved 

2

 

OPERATING SAFETY  

 

AirSpeed

®

 Ascent 

Air Cushion Machine

 

Operator safety and the safety of others in the work area depend on the operator using common sense, 
good  judgment  and  reasonable  care  while  operating  the  machine.  The  Safety,  Operation  and 
Maintenance  manual,  and  warning  labels  affixed  to  the  machine,  provide  notification  of  specific 
potential hazards.   

2.1

 

Safety  

 

The following instructions are only a guideline and should be considered a supplement to your plant's 
comprehensive safety program. Your company’s policy supersedes these guidelines if at any time 
the two contradict each other. 

1.

 

Read and understand the manual. If after reading the manual you have questions, get answers 

before working with the machine. 

2.

 

Read and understand all the danger, warning, and caution statements in the manual and on the 

signs attached to the equipment. 

3.

 

Never  deface  or  remove  factory  installed  warning  decals.  If  a decal ever  becomes  lost, 

damaged, or illegible, report this condition to a supervisor and obtain a replacement decal. 

4.

 

Keep the work area clean and uncluttered. Walking surfaces should always be free of packing 

material and debris to prevent a slipping or tripping hazard. 

5.

 

Ensure that all covers,  guards, and other safety devices are in place. Never remove a safety 

device for any reason. 

6.

 

Follow the manufacturer's recommended startup procedure. 

7.

 

Never leave the equipment unattended while operating. Shut the machine off if you must leave 

the work area. 

8.

 

Keep  body  parts and clothing  away  from moving components.  Ties,  scarves, long  hair,  and 

gloves are especially dangerous. 

9.

 

Understand what will happen when you operate the various controls. 

10.

 

Understand the proper web path and the safe method for threading the web. 

11.

 

Learn the safe procedure for clearing the machine of web wraps or jams. 

12.

 

Exercise extreme care whenever it is required to inspect or adjust the machine while it is in 

motion. 

NEVER reach into the machine for any reason while it is in motion

13.

 

Understand which adjustments are operator adjustments; only trained and qualified service 

personnel may maintain/clean any electrical and or mechanical part of the machine. 

14.

 

Never operate or work around equipment if you are under the influence of alcohol, drugs or 

medications that can make you less alert or affect your judgment. 

15.

 

The machine shall be used in a facility adequately ventilated for air renewal.

 

 

Summary of Contents for AirSpeed Ascent

Page 1: ...AirSpeed Ascent Air Cushion Machine Operator Manual Safety and Operation Revision 4...

Page 2: ...y 2 2 2 Warning Labels 3 3 SCOPE AND LIMITS 4 3 1 Introduction 4 3 2 Inputs and Outputs 5 3 2 1 Compatible Accessories 5 3 3 Dismantling 5 4 GENERAL OPERATION 6 4 1 Setting up the Machine 6 4 1 1 Moun...

Page 3: ...cipe Overview 10 5 2 Table of Symbols 11 5 3 Fill Mode Adjustments 13 5 4 Air Level and Temperature Adjustments 13 6 TROUBLESHOOTING 14 6 1 Error Codes 14 6 1 1 Resolving Errors 14 6 2 Clearing Jams 1...

Page 4: ...on iv All Rights Reserved Property of the Pregis Corporation 1650 Lake Cook Road Suite 400 Deerfield IL 60015 United States of America Authorized CE Representative ACC Services Contact 1877 Kirby Lane...

Page 5: ...AirSpeed Ascent Operator Manual Tech Service Hotline 886 904 6979 Original Instructions November 2020 Copyright Pregis Corporation v All Rights Reserved...

Page 6: ...egal to operate this machine in an EU member state if this or any other related manual is not written in that State s language If a translated version is needed contact Pregis to order the manual The...

Page 7: ...ir pump 31 lbs 14 1 kg Overall Size L x W x H 19 0 x 22 5 x 17 2 in 482 x 570 x 438 mm Power 120 230 VAC 6 6 3 3 A 60 50 Hz Production Speed 100 feet per minute 30 5 meters per minute Air Pump Weight...

Page 8: ...nt decal 4 Keep the work area clean and uncluttered Walking surfaces should always be free of packing material and debris to prevent a slipping or tripping hazard 5 Ensure that all covers guards and o...

Page 9: ...to alert operating and maintenance personnel to potential hazards The machine manual also calls attention to potential hazards with statements describing the hazard Warning labels used on the machine...

Page 10: ...nt produces panels of air filled packing cushions in any quantity as needed The ability to create packing cushions on demand saves storage space and reduces packaging material waste Supported film rol...

Page 11: ...Accessories For a list of accessories compatible with the AirSpeed Ascent see the Pregis Systems Catalog 3 3 Dismantling Upon dismantling of this system at the end of its service life please follow t...

Page 12: ...lly on a frame with an attached bin called a C frame The C frame is mounted on casters for ease of movement Vertical mounting utilizes a baseplate to assist in mounting to a vertical plane This config...

Page 13: ...river or a 1 4 hex driver Then attach the Air Hose and Air Pump power to the rear of the machine See Section 3 2 4 1 4 Power On Plug the AC power cord into the back of the machine Insert power cord in...

Page 14: ...slide the film roll onto the Spindle Figure 9 Firmly press the roll to the end of the Spindle up against the flange Figure 10 Pull the film off the roll and over the Guide Roller Figure 11 Thread the...

Page 15: ...run film 4 3 2 Running Film To run film through the machine first follow all prior steps outlined in Section 4 To start the machine press the physical or touchscreen Start Stop button See Section 5 2...

Page 16: ...ocated in Section 5 2 5 1 1 RFID Recipe Overview The recipe preset operating parameters for each film type is automatically loaded from the RFID tag on the roll Air Level and Temperature settings are...

Page 17: ...screen button It is located near the lower right corner of the front panel See Figure 13 in Section 4 2 Jog Indicator and Button The Jog button is used to load film Hold the touchscreen Start Stop but...

Page 18: ...ndicates the detected RFID Film Type and is located to the right of the Fill Mode button See Section 5 1 Enter Delete Key When changing a value via the Keypad use the Enter Key to save the displayed v...

Page 19: ...topped by the user 5 4 Air Level and Temperature Adjustments Pressing the Air Level button and Seal Temperature button opens the Blower Setting and Seal Drum Setting menus respectively Figure 19 The F...

Page 20: ...ad an alternate roll of material 466 RFID Error Bad Checksum RFID tag detected has a bad checksum Rotate roll of material Power cycle the machine Load an alternate roll of material 468 RFID Error No R...

Page 21: ...he cross machine direction ensure the roll of material is properly seated on the spindle The inner core should be seated against the flange on the spindle Decreasing machine temperature fill may also...

Page 22: ...material is seated against the flange on the spindle See Section 4 2 If the problem persists call Technical Services 6 3 6 Tearing at Seal If the sealer is too hot the sealer may burn through the mat...

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