Precor AMT 800-Series Assembling And Maintaining Manual Download Page 1

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Assembling and Maintaining

AMT

800-Series

Adaptive Motion Trainers

Precor Incorporated

20031 142nd Avenue NE

P.O. Box 7202

Woodinville, WA USA 98072-4002

AMT G2 PAG/OM 301704-401 rev G, en

January 2015

Summary of Contents for AMT 800-Series

Page 1: ...Assembling and Maintaining AMT 800 Series Adaptive Motion Trainers Precor Incorporated 20031 142nd Avenue NE P O Box 7202 Woodinville WA USA 98072 4002 AMT G2 PAG OM 301704 401 rev G en January 2015 ...

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Page 4: ... any copies of such software and all data collected via the Preva Business Suite are exclusively owned by Precor or its suppliers as the case may be Precor is widely recognized for its innovative award winning designs of exercise equipment Precor aggressively seeks U S and foreign patents for both the mechanical construction and the visual aspects of its product design Any party contemplating the ...

Page 5: ...d with new Precor exercise equipment hereinafter referred to as the base unit It is not packaged for individual sale WARNING To prevent injury the console must be attached securely to the base unit following all assembly and installation instructions shipped with the base unit The console is intended to be connected to AC mains power through the furnished power supply ONLY It should be powered on ...

Page 6: ...ent d hypertension artérielle ou de cardiopathie ou ont un taux de cholestérol élevé s ils ont des antécédents familiaux des précédentes maladies s ils ont plus de 45ans s ils fument s ils sont obèses s ils n ont pas fait d exercices réguliers au cours de l année précédente ou s ils prennent des médicaments Si vous avez des étourdissements ou des faiblesses arrêtez les exercices immédiatement Do n...

Page 7: ...stationary handle bar while using typing or web surfing features Read understand and test the emergency stop procedures before use Keep the power cord or optional power adapter and plug away from heated surfaces Route power cables so that they are not walked on pinched or damaged by items placed upon or against them including the equipment itself Ensure the equipment has adequate ventilation Do no...

Page 8: ...te and federal regulations Standards and regulations are subject to change at any time Important These spacing recommendations should be used when positioning equipment away from sources of heat such as radiators heat registers and stoves Avoid temperature extremes Keep equipment away from water and moisture Avoid dropping anything on or spilling anything inside the equipment to prevent electric s...

Page 9: ...chments that are not recommended by Precor Such attachments may cause injuries Do not operate the equipment where aerosol spray products are being used or where oxygen is being administered Do not use outdoors Do not attempt to service the equipment yourself except to follow the maintenance instructions in the owner s manual Never drop or insert objects into any opening Keep hands away from moving...

Page 10: ...oduct Recycling and Disposal This equipment must be recycled or discarded according to applicable local and national regulations Product labels in accordance with European Directive 2002 96 EC concerning waste electrical and electronic equipment WEEE determine the framework for the return and recycling of used equipment as applicable throughout the European Union The WEEE label indicates that the ...

Page 11: ...th the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a commercial installation The equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the owner s manual instructions can cause harmful interference to radio communications...

Page 12: ...ding interference that may cause undesired operation This Class A digital apparatus complies with Canadian ICES 003 Cet appareil numérique de la classe A est conforme à la norme NMB 003 du Canada ATTENTION Haute Tension Débranchez avant de réparer European Applications CE compliance is claimed to the following directives 1999 5 EC R TTE Directive 2006 95 EC LVD Directive 2002 95 EC RoHS Directive ...

Page 13: ...60065 Audio video and similar electronic apparatus Safety Radio Frequency Interference RFI This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference RFI Federal Communications Commission Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC ...

Page 14: ...e la classe A est conforme à la norme NMB 003 du Canada ATTENTION Haute Tension Débranchez avant de réparer European Applications CE compliance is claimed to the following directives 2004 108 EC EMC Directive 2006 95 EC LVD Directive 2002 95 EC RoHS Directive Directive compliance has been verified to the following standards EN 55022 EN 55024 EN 60335 1 EN 60065 P80 and PVS ...

Page 15: ...sole or Personal Viewing System PVS screen a separate power connection is required For a 20 amp branch circuit up to 10 screens can be connected If the branch circuit has any other devices plugged into the circuit then the number of screens must be reduced by the wattage of the other devices Note The typical splitter power cords that have IEC 320 C13 and C14 plugs have a recommended maximum capaci...

Page 16: ... are missing contact your dealer For more information regarding customer support numbers or a list of Precor authorized service centers visit the Precor web site at http www precor com Obtaining Updated Documentation Current Precor product documentation is available at http www precor com productmanuals You may want to check in for updated information from time to time ...

Page 17: ...to scale 18 Required Tools 19 Unpacking the AMT 19 Adding the Side Arm Supports 20 Removing Access Covers 26 Threading the Console Cables 30 Routing Cables Under the Rear Pedestal Optional 33 Replacing Access Covers 34 Positioning the Handlebars 36 Leveling the AMT 39 Breaking In the Equipment 42 Installing the Console 43 Threading the Console Cable Assembly P80 44 Connecting Cables P80 46 Complet...

Page 18: ...d Display 61 Weekly Maintenance 62 Monthly Maintenance 62 Changing the Belt AMT Only 63 Storing the Chest Strap 63 Moving the Equipment 64 Long Term Storage 64 Self Powered Features 65 Informational Displays Prior to Shutdown 66 Symptoms of a Low Battery 66 Using the Optional Power Adapter 67 The Optional Power Adapter Kit 68 Replacing the Battery 68 ...

Page 19: ...Assemble and operate your equipment on a hard level surface in the area intended for use Important Do not grasp any plastic parts of the unit while lifting or moving the unit The plastic parts are non structural covers and are not capable of supporting the weight of the unit Provide ample space around the unit Assemble the equipment according to the guidelines in this manual to ensure you do not v...

Page 20: ...nts shown in the following table Before you begin assembly make sure that your hardware kit is complete If not please contact Precor Customer Support Fasteners Quantity Nylon lock nuts inch 6 Hex head bolts inch x 1 inch 4 Hex head bolts inch x 3 inch 6 Bolt sleeve inch 2 Flat washers inch 6 Self tapping screw 10 x 1 6 Flat head hex drive screws inch x inch 5 End caps 2 Conduit Optional 1 ...

Page 21: ...r pedestal and set it aside 2 Remove and discard the fastener securing the back of the center support to the shipping pallet 3 Remove and discard the bolts and nuts securing the wooden supports to the side arms of the AMT 4 Remove the fasteners securing the wooden supports to the shipping pallet then discard the supports and the fasteners Important In the following step do not force the foam block...

Page 22: ...ch hex head machine screws Important The side arm supports are shipped with foam blocks inserted in one end These blocks are provided to prevent fasteners from falling into the supports Do not remove the foam blocks or push them down into the supports To add the side arm supports 1 Place the upper end of the right hand support against the right hand side arm 2 Insert two inch x 1 inch hex head mac...

Page 23: ...nylon lock nut to the end of the bolt and tighten partially Important Be sure to insert the bolt into the inward side of the side arm and apply the nut to the outward side as shown in the following figure If the bolt is inserted in the other direction the side arm covers will not fit Do not tighten fasteners completely until instructed to do so Figure 4 Bolt and sleeve attachment to install side a...

Page 24: ...iver through the middle holes in both flanges and the center support to keep the screw holes aligned Note Use narrow screwdrivers such as 1 Phillips screwdrivers for this step If necessary use them to help pull the side arm supports into place against the center support Figure 5 Lower side arm support alignment 7 Slide a inch flat washer over each of the four inch x 3 inch hex head bolts ...

Page 25: ...asteners then remove the screwdrivers Figure 6 Lower side arm attachment 9 Adjust the side arm supports as needed then tighten all of its fasteners to 160 inch pounds of torque 10 Extend the adjustable feet on the side arm supports until they touch the floor then remove the spacer block from under the back end of the AMT Note If necessary use a inch open ended wrench to loosen the jam nuts on the ...

Page 26: ...t the right hand inner and outer side arm covers to the right side arm Insert three 10 x 1 inch self tapping screws and the two 10 x inch screws you removed in the previous step then tighten all of the screws completely using a 2 Phillips screwdriver Note Tighten the screws to between 8 and 12 inch pounds Alternatively tighten the screws until the two side arm covers are in full contact then turn ...

Page 27: ... of the foot plates do not position the handlebars until instructed to do so To move the AMT from the pallet to its intended location 1 Remove and discard the two fasteners securing the front frame tube of the AMT to the shipping pallet as shown in the following figure Figure 9 Front pallet anchor locations 2 Lift the back end of the center support and roll the AMT forward while your assistant sta...

Page 28: ...accessory cap you do not need to remove any access covers Continue with the next section of the manual Important Before continuing with the following procedure be sure to remove any ties or other materials that hold the side arms in place before the supports are installed Set aside all covers and fasteners that you remove in this procedure for later use To remove the access covers 1 Lift the moist...

Page 29: ...l opening and under the front edge of the top cover on one side While pressing upward on the top cover use the heel of your hand to tap gently below its front edge and release it Repeat this step to release the other side of the top cover Figure 11 Top cover removal ...

Page 30: ...ries Adaptive Motion Trainers 3 While holding the front edge of the top cover up use the heel of your other hand to tap gently just below the cover s back edge Lift the cover up and out of the way Figure 12 Releasing the back of the top cover ...

Page 31: ... of the side covers just behind the front edge and about 8 inches from the bottom while pulling the front cover assembly forward to disengage it Note Each side cover has a small triangular mark to show you where to press Figure 13 Front cover assembly removal 6 Move the front cover assembly forward and slightly upward to remove it ...

Page 32: ... only Important Be absolutely certain that all cables pass through all of the cable clips Do not allow any of the cables to hang near any moving parts To thread the console cables Important If you are installing console power and television cables in the following step pass the console power cable through the opening first followed by the television cable Pass the remaining cables through in order...

Page 33: ...able P80 console only External power connector for base unit optional Important In the following step do not overtighten the connector Finger tighten it until it is snug then use the wrench to tighten it only slightly 8 to 9 inch pounds 4 Replace the nut that you removed from the television cable coupler in step 2 then tighten it slightly using a inch open end wrench 5 Plug the Ethernet cable into...

Page 34: ...Cable routing along the frame to the center column 8 Remove the tie from the base unit data cable then group that cable with the others 9 Thread the cables upward through the center column and out through the center opening in the console mount making sure that the heart rate sensor cable extends out of the opening as well Important Store excess cable inside the center column Do not allow cables t...

Page 35: ...at they pass directly under the center support of the AMT 2 Place the conduit on the floor directly behind the center support 3 Insert the cables into the slot at the top of the conduit Important Do not clip or tie the segments of the cables that you insert into the conduit Insert the cables one at a time 4 Lower the rear pedestal over the back frame tube and the side arm supports as shown in the ...

Page 36: ...th openings are inside the two side covers then guide the front cover into place until the latches on the side covers click into place Figure 18 Front cover positioning 2 Reattach the two 10 x inch screws at the bottom corners of the front cover Tighten the screws completely Important In the following step do not apply excessive force to seat the cover 3 Position the rear edge of the top cover so ...

Page 37: ...oisture seal around the center column below the heart rate sensor grips then fit it into the top cover Make sure that the surfaces and edges of the moisture seal are flush with those on the top cover Figure 19 Moisture seal positioning ...

Page 38: ...ked with its handlebars reversed Two inch x 1 inch set screws are loosely threaded into the screw holes on each handlebar The plastic boots that will cover the screw holes are positioned just above them on the handlebars To position the handlebars for use 1 Remove the two set screws from one handlebar Figure 20 Handlebar set screw removal ...

Page 39: ...te the handlebar exactly one half turn 180 Note When the handlebar is positioned correctly it bends slightly outward The screw holes in the handlebar should also line up with those on the AMT Figure 21 Handlebar positioning steps ...

Page 40: ...r handlebar 5 Adjust the positions of both handlebars outward as much as possible Both handlebars should be at equal angles to the body of the AMT and angled slightly outward as shown in the following figure Figure 22 View of handlebar placement 6 Rotate one of the plastic boots so that it aligns with the surface below it then press the boot downward to secure it in place Repeat this step to posit...

Page 41: ...bing the opposite handlebar First stand on the left foot plate and grab the right handlebar to rock the AMT then repeat the step while standing on the right foot plate and holding the left handlebar If there is any movement ask your assistant to tip the unit on its side while you locate the adjustable feet Note Alternatively place the angled end of a 12 pry bar against the underside of the back fr...

Page 42: ... feet and jam nuts Important To allow the rear pedestal to fit properly the adjustable feet must extend at least 2 5 cm below the side arm supports Extending the feet before you remove the spacer block as described in the section Adding the Side Arm Supports earlier in this chapter ensures that they are positioned correctly 4 When you are finished positioning the adjustable feet place the unit on ...

Page 43: ...ed wrench move the jam nuts upward until they contact the side arm supports Tighten the jam nuts completely 6 Align the rear pedestal over the back frame tube and the side arm covers then press it gently into place Figure 24 Rear pedestal attachment ...

Page 44: ...h as belts gears and bearings can settle while the equipment is being stored or shipped This can cause the equipment to operate with a small amount of roughness or noise when it starts up for the first time The equipment usually returns to smooth operation after a day or two of normal use If it does not contact your dealer for assistance For more information refer to Obtaining Service ...

Page 45: ...unting hardware and connector locations whenever possible The installation sequence for any of them is as follows Threading the console cable assembly Connecting cables Completing the installation tightening the mounting screws and attaching the back cover The following sections describe how to perform these tasks ...

Page 46: ...assembly passes correctly through the openings in both components Important Before you begin the following procedure remove the rear cover from the control console To remove the cover use your fingernails to pry the lower edge loose then swing the cover up and out as shown in the following illustration Figure 25 Removing the access cover from the P80 console To thread the console cable assembly 1 ...

Page 47: ...om of the console s back plate rests on the rectangular hook at the bottom of the console mount as shown in the following figure Figure 26 Console positioning on base unit 4 Tilt the console forward until it stops Use one hand to steady the console in this position or ask your assistant to do so ...

Page 48: ...individual cables out of the end of the console cable assembly and attach them to the appropriate circuit connectors inside the console Refer to the following diagram and table to identify the cables and connectors Important All cables must pass through the opening in the center of the console mount Figure 27 Cable connections P80 console ...

Page 49: ... modular on flat gray cable Heart rate sensors Four contact strip keyed Safety key treadmills only Six contact strip keyed CSAFE Eight contact modular on flat gray cable Automatic stop sensor treadmills only Vertical four contact strip keyed To simplify installation and maintenance route and connect cables 1 through 5 according to the following instructions Note In the illustrations in this sectio...

Page 50: ...wrench is not available install the coaxial cable using a plain wrench and tighten to snug turn You may also use a wrench on the internal nut to help tighten the connection 3 Attach the connector on the cable to the connector on the tuner cable and tighten the two connectors securely using two inch open end wrenches Position both connectors above the upper right corner of the back plate 4 Use a pl...

Page 51: ...cise caution when connecting the cables The black Ethernet cable connects to a jack just underneath the perforated metal bracket at the very top of the opening in the console The gray base unit data cable connects to a lower jack closer to the back plate Refer to the following illustration for the correct position of both cables CAUTION If you connect the base unit data cable to the wrong jack the...

Page 52: ... Cable The heart rate sensor cable passes through the cutaway opening at the upper left corner of the back plate then down to the small circuit board at the lower left of the console The following illustration shows how the cable should look once it is installed Figure 30 Connecting the heart rate cable ...

Page 53: ...power cable through the cutaway opening at the upper left corner of the back plate In the nearby opening within the steel console framework locate the power input connector on the splitter power cable and connect it to the power cable Figure 31 Connect power cable ...

Page 54: ... the tab on the top edge of its back plate slides along the top edge of the console mount and the screw holes align properly 3 Insert the four inch flat head screws through the holes in the console mount and thread them into the holes in the back plate on the console Partially tighten the screws using a inch hex wrench 4 Line up the two small tabs at the top of the console s back cover with the sl...

Page 55: ...cover from the control console Set the cover and its mounting hardware aside for later use To thread the console cable assembly 1 Make sure that as much of each cable as possible passes through the opening in the middle of the console mount on the base unit 2 Position the console over the console mount 3 Rest the console on the console mount so that the notch on the bottom of the console s back pl...

Page 56: ...30 and P10 Important Pass all cables through the semicircular opening just above the console mount as shown in the following figure Do not attempt to route any cables through other openings or through the steel channel above the mount Figure 33 Cable routing from the mount into the console ...

Page 57: ...he console cable assembly and attach them to the appropriate circuit connectors inside the console Refer to the following diagram and table to identify the cables and connectors Important All cables must pass through the opening in the center of the console mount Figure 34 Cable connections P30 and P10 consoles ...

Page 58: ...ns Cable Connector Type Circuit Connector Location Safety key treadmills only Six contact strip keyed Automatic stop sensor treadmills only Four contact strip keyed Data from base unit Eight contact modular on flat gray cable Heart rate sensors Four contact strip keyed CSAFE Eight contact modular on flat gray cable ...

Page 59: ...s align properly 3 Insert the four inch flat head screws through the holes in the console mount and thread them into the holes in the back plate on the console Partially tighten the screws using a inch hex wrench 4 Line up the two small tabs at the bottom of the console s back cover with the slots at the bottom of the console case Insert the tabs into the slots 5 Insert the two 8 32 x inch Phillip...

Page 60: ... on each handlebar to ensure an accurate reading 3 Look at the HEART RATE display After a few seconds a number appears indicating your heart rate 4 If a number does not appear in the HEART RATE display perform the following checks Verify that the cable connection is properly connected Repeat the test with a different person Although the heart rate display is generally highly accurate it may not wo...

Page 61: ... If the equipment is self powered but also uses the optional power adapter disconnect the adapter Daily Cleaning Precor recommends that you clean the equipment before and after each exercise session To remove dust and dirt from the equipment wipe all exposed surfaces with a soft cloth that you have moistened with one of the following cleaners A solution of 30 parts of water to 1 part of Simple Gre...

Page 62: ...ng Vacuum the floor underneath the equipment frequently to prevent the accumulation of dust and dirt that can interfere with its operation Use a soft nylon scrub brush to clean the grooves on equipment with foot pedals Daily Inspection At least once every day examine the equipment for the following problems Slipping belts Loose fasteners Unusual noises Worn or frayed power cords Any other indicati...

Page 63: ...er s precautions and directions when using any solvent CAUTION Potentially hazardous situations associated with the use of isopropyl alcohol may result in minor or moderate injury and property damage To avoid these situations follow all instructions and recommendations in the manufacturer s Material Safety Data Sheet and product label Important Do not use any acidic cleaners Doing so will weaken t...

Page 64: ...c components to prevent electrical shock or damage 2 Clean the touchscreen using a soft lint free cloth dampened with a 91 isopropyl alcohol solution either as sold or diluted with an equal amount of water 3 Wipe down the pedal belts using a clean dry cloth Important Do not use any cleaning solution or solvent on the pedal belts Over time cleaners can cause the outer layers of the belts to deterio...

Page 65: ...ge BELTS CHANGE REQUIRED scrolls continuously on the Welcome screen The input keys are not functional and the user cannot enter values or begin a workout until the belts are changed Please contact Precor Customer Support to schedule a belt change Storing the Chest Strap If you purchased the optional heart rate chest strap store it in a place where it remains free of dust and dirt for example in a ...

Page 66: ...rnet and power 2 Lift the rear platform molding to remove it 3 Lift the rear foot supports to tip the AMT forward onto its roller wheels 4 Push the AMT into its new location 5 Lower the rear foot supports to the floor then reattach the rear platform molding Long Term Storage If you do not expect anyone to use the equipment for a long time perform the following tasks to prepare it for storage If it...

Page 67: ... allows the equipment to function properly Table 4 Minimum requirements for operation Equipment Rate of Motion AMT 40 strides per minute SPM EFX 40 strides per minute SPM Climber 30 steps per minute Bike 20 revolutions per minute RPM Informational displays appear when the battery is low or when the rate of motion drops below the minimum requirements The display explains what to do to retain power ...

Page 68: ...t was paused Important If the equipment is connected to a CSAFE master device it follows a slightly different shutdown process Ten seconds before the equipment shuts down it ends the exercise session and displays a reset message while it disconnects from the CSAFE master device It ignores all keypresses during these last ten seconds Symptoms of a Low Battery If no one has used the equipment for an...

Page 69: ...damaged it must be replaced The control console functions differently when the power adapter is connected Because the power adapter provides a constant source of power a user can pause for brief periods without initiating shutdown procedures When the pause time limit expires and the user has not resumed exercising the console returns to the Welcome screen The default pause time is 30 seconds for a...

Page 70: ...ternal cable kit must still be installed to provide continuous power to the base unit and support its internal battery Once the internal cable kit is installed you can plug the optional power adapter into the equipment Plug the opposite end into the appropriate power source for your equipment 120 V or 240 V Review the safety instructions found at the beginning of this manual before using the power...

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Page 72: ...Assembling and Maintaining AMT 800 Series Adaptive Motion Trainers Precor Incorporated 20031 142nd Avenue NE P O Box 7202 Woodinville WA USA 98072 4002 AMT G2 PAG OM 301704 401 rev G en January 2015 ...

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