background image

 

UMSUMS - USER GUIDE 

4 of 8 

Motion Control Actuators and Frame 

Description 

This component is principally concerned with the movement of the hydrophone within the measurement 
tank.  There are four linear motion stages (3 powered, 1 slave).  Each linear actuator is based upon a 2mm 
pitch ball screw that is driven by a stepping motor. Closed-loop control is provided by a load mounted 
linear  magnetic  encoder  giving  a  read  out  positional  resolution  of 1 m. With  all  stepper  motor driven 
systems there exists the possibility that the number of steps completed by the actuator will not be the 
same as the number steps requested by the drive controller.  This generally results in the actuator not 
moving  as  far  as  expected.    When  the  encoders  are  activated  their  output  is  fed  back  to  the  drive 
controller.    If  there  is  a  difference  between  the  distance  moved  by  the  actuator,  and  that  initially 
requested, the drive controller calculates the necessary correction and automatically moves the drive as 
appropriate. The encoder deadband is set by default to 6 µm giving positional accuracy of ±6  µm.  As a 
safety precaution all drives have two limit switches that can be used to prevent the actuator from moving 
beyond  particular  user-definable  positions.  These  can  be  used  to  prevent  collision  between  the 
hydrophone and static objects, such as the walls of the tank, or into obstacles placed within the tank. 

Axis labelling convention 

To prevent confusion when identifying axes, the following conventions are adopted: 

 

The  Z-axis  (in  keeping with  standard  acoustics  nomenclature) is the  acoustic  axis  of  the 
transducer.  For vertically mounted systems (transducer firing top down or bottom up) the 
Z-axis will be the vertical axis.  For horizontally mounted systems, the Z-axis is the longest 
horizontal axis of the tanks 

 

The X-axis is always defined as the axis which crosses the tank 

 

The  Y-axis  is  thus  defined  as  the  longitudinal  axis  of  the  tank  (for  vertically  mounted 
systems) or the vertical axis (for horizontally mounted systems). 

All axes adopt the convention that the positive direction is away from the actuator motor.  

Two-Rotational Axes Gimbal Mount 

Optional rotational mounts are available. See the documentation supplied with your mounts for more 
information. 

Axis Labelling Convention 

Once  X  and  Y  axis  have been  identified  the  two rotational  axes  on  the  gimbal  are  simply  identified  as 
rotation about the X-axis (Abt_X) and about the Y-axis (Abt_Y). 

Stepper Motor Drive Control Unit 

This unit contains the stepper motor drive controllers and their associated power supplies.  It also contains 
the temperature monitoring system. Each motion actuator has its own dedicated drive controller within 
the cabinet.  These controllers deal with all aspects of motion control.  In addition to supplying power to 
the stepper motors, they also implement the actions required by the limit or emergency stop switches, as 
well as administering position maintenance instructions when the system is used with drive encoders. The 
drive control unit is mains powered, and is fitted with a door cut-out switch that interrupts the mains 

Summary of Contents for UMS

Page 1: ...s Ltd is pleased to be able to offer our Ultrasonic Measurement System UMS UMS is a custom built test tank system for making a variety of ultrasound measurements This document describes the configuration and connection of the hardware part of the system ...

Page 2: ... 4 Axis labelling convention 4 Two Rotational Axes Gimbal Mount 4 Axis Labelling Convention 4 Stepper Motor Drive Control Unit 4 Emergency Stop System 5 Filling The Tank 5 Refilling The Tank 5 Digital Storage Oscilloscope 6 Host PC 6 UMS Software 6 System setup 6 Parts List 7 VERSION HISTORY Version Date Description 3 11 06 2020 Updated to new style and minor changes ...

Page 3: ...Control Unit Door Handle 1 Oscilloscope 1 Host PC 1 PC Monitor 1 UMS Software V3 0 1 Hydrophone rod holder 1 2 axis of rotation Transducer Mount 1 Water Treatment System complete with deionisation cartridge and hoses 1 Thermocouple based temperature monitoring System 1 Measurement Tank The ultrasonic measurement tank is constructed from 15mm thick Perspex Plexiglas with fully bonded seams and join...

Page 4: ...ntifying axes the following conventions are adopted The Z axis in keeping with standard acoustics nomenclature is the acoustic axis of the transducer For vertically mounted systems transducer firing top down or bottom up the Z axis will be the vertical axis For horizontally mounted systems the Z axis is the longest horizontal axis of the tanks The X axis is always defined as the axis which crosses...

Page 5: ...it The consequences of pressing the ESTOP are as follows 1 Power is immediately cut to the stepper motors on the linear axes and if applicable the stepper motor controlled rotary table a Logic power supply to the stepper controllers and encoders is maintained allowing the system to maintain a record of its position 2 All power is cut to the optional Gimbal mount assuming the gimbal mount wiring is...

Page 6: ...NOTE the host PC login password is set to ACOUSTICS or Measurement This PC runs the UMS Software that is at the heart of the UMS If you have purchased a PC for this purpose from PAL all the necessary software will have been pre installed If however you are using your own PC then further set up will be required Once assembled the PC will use a USB port to interface with the Stepper Motor Drive Cont...

Page 7: ... Motor PK266 and PK296 LG Motion Stepper motor controllers 3 Parker ViX250 500IM LG Motion Stepper motor power supply 1 Parker XL PSU LG Motion Linear magnetic encoder scales 3 Renishaw LM10 Precision Acoustics Host PC Stepper Motor Drive Control Unit UMS Software Oscilloscope Motion Control Actuators and Frame Function Generator Not Supplied Trigger Hydrophone in Hydrophone Mount Measureme nt Tan...

Page 8: ...UMSUMS USER GUIDE 8 of 8 Linear magnetic encoder read head 3 Renishaw LM10 Precision Acoustics Reference markers for Linear magnetic encoder scales 3 Renishaw LM10 Precision Acoustics ...

Reviews: