Zertifiziert nach certified acc. to EN ISO 9001:2000
Page 1: ...Zertifiziert nach certified acc to EN ISO 9001 2000 ...
Page 2: ...ard generated by human error 6 6 3 Hazard generated by current during cleaning work 6 7 General 6 8 Designated use 7 9 Assembly 7 9 1 Function and installation chart 7 10 Cycle sequence 8 11 Flushing times and changeover 8 12 Function of membrance keyboard 9 12 1 Circulation 9 13 Setting of times 10 13 1 Setting of delay time 10 13 2 Setting of backwash time 10 13 3 Setting of rinsing time 10 14 S...
Page 3: ...leting all programs 14 15 7 Deleting single programs 14 15 8 Setting of date and clock 15 15 9 Changeover Summer Winter Time 16 16 Electric Connection 17 17 Connecting diagram for pump 18 18 Control Board 19 19 Dimensions 20 20 Exploded view drawing Aquastar Comfort 21 21 Manual Override 22 20 1 Dismantling 22 21 1 Installation 23 22 Special Models Aquastar Comfort 24 22 1 Aquastar Comfort 3500 24...
Page 4: ...al contains important information for safe proper and economical operation of the Aquastar Compliance with these instructions will contribute to preventing danger reducing repair costs and equipment failure and increasing the liability and service life of the Aquastar This operation manual supplements the instructions provided by existing accident prevention and environmental protection regulation...
Page 5: ...ing putting into operation operation or maintenance of the Aquastar must have read and understood the entire operation manual and in particular the chapter Safety Instructions The instruction and warning signs calling attention to dangers must be taken into account Dangerous voltage This is for your own safety 5 Safety instructions This equipment has been built and examined according to safety pre...
Page 6: ...low and or direction of flow must be considered 6 Residual Risk 6 1 Hazard generated by current Manipulation of the Aquastar by operating staff is strictly prohibited and may only be performed by duly authorized staff qualified for electrical work Compliance with the corresponding instruction and prohibition signs is required 6 2 Hazard generated by human error The operating staff must be instruct...
Page 7: ...severe damage to the actuator and the valve due to excessive pressure and flow As filter medium can be washed out during backwashing and rinsing we recommend fitting the drain with a throttle Otherwise a stuck valve disk can adversely affect the flawless functioning of the Aquastar Polluted or grainy filtering media require the use of adequate pre filters Important During a cycle the filter pump m...
Page 8: ... 27 28 Set time of potentiometer elapses rinsing period Output pump clamp 13 14 switches off Valve goes to rinsing position Output rinsing switches to clamp 24 25 Pump time delay of approx 20 sec elapses Output pump clamp 13 14 closes Set time of potentiometer elapses rinsing period Output pump clamp 13 14 switches off Valve goes to filter position Output ball valve switches from clamp G 4 to G 3 ...
Page 9: ...k program AUTOMATIC Pressing this key makes the filter pump change to automatic operation and only at the set filter times the filter pump switches on independent from clock program 12 1 CIRCULATE In order to set the automatic 6 way backwash valve to position CIRCULATE and afterwards again to position FILTER following steps have to be made Go to basic position Press keys TESTBUTTON and Waste at th...
Page 10: ...r backwash procedure with the TESTBUTTON 14 Setting of the electric pressure switch The operating pressure in the valve is measured by an electronic pressure switch The triggering by pressure is set with the switch S3 S4 at the control board In order to change the triggering pressure turn the arrow by using a screwdriver clockwise or anti clockwise until the arrow points to the requested figure se...
Page 11: ...ted Blinking texts or symbols need an input If no input is being made within 2 minutes the clock sets back to Auto Mode Keys I Reset With reset the programs stay as they are Date and clock have to be set again Press Reset key with a blunt object i e ball point J Right key K Left key with manual switch function Function display of both right keys MENU Exit auto mode and enter programming mode ESC p...
Page 12: ...ose menu language 15 4 Create a new program Info Left key Channel 1 Right key Channel 2 only with 2 channel version Press 1x FIX ON Press 2x FIX OFF Press 3x back to Auto mode Info The clock is shipped in auto mode with pre set time date and menu language English ...
Page 13: ...s are displayed Choose channel and confirm with OK Choose daily block or single day free block building and confirm with OK Input hour for ON command and confirm with OK Input minute for ON command and confirm with OK Input hour for OFF command and confirm with OK Input minute for OFF command and confirm with OK Program is stored Program goes to READ NEW DEL More programs can now be created ...
Page 14: ...h scroll up and down By pressing EDT the program can be edited The steps are the same as for creating a new program Info It is possible to delete all programs by pressing Y By pressing N single programs can be deleted Info When deleting single programs all subsequent program steps are deleted i e PO1 ON and PO2 OFF ...
Page 15: ...www praher com 15 E 15 8 Setting of date and time Info Date and time are pre set by factory Setting of AM PM 12 hours 24 hours display ...
Page 16: ...herefore the start date of both summer and winter time has to be input The pre set factory settings are deleted The programmed summer and winter time are automatically recalculated for every new year The changeover is done at the same set weekday in the same week of the month Example 21 03 Start Summer Time 31 10 Start Winter Time Attention During changeover procedure no changes at the clock must ...
Page 17: ...sition RINSE Potential free I max 4 A On position RINSE the clamps 24 25 are interconnected g Connection for signal on position CIRCULATE Potential free I max 4 A On position CIRCULATE the clamps 29 30 are interconnected h Connection for signal on position WASTE Potential free I max 4 A On position WASTE the clamps 31 32 are interconnected i Connection for signal for heating heat exchanger Potenti...
Page 18: ...11 12 rt bl L1 N M 11 4 3 Kugelhahn Fa Praher Pos 1 Pos 2 2 6 3 Ballvalve max 4 A Nachspülauslösung Extern Relais Ballvalve Kugelhahn Fuse Sicherung Versorgungsspannung Electricity supply 12 230VAC 12 34VDC 4 G 3 13 14 11 12 rt bl L1 N Motor schutz Pumpe 400V L1 L2 L3 T1 T3 Anschlußplan Connecting diagram 11 4 3 Kugelhahn Fa Praher Pos 1 Pos 2 2 6 3 alte Klemmenbezeichnung Ballvalve max 4 A Nachsp...
Page 19: ...www praher com 19 E 18 Control Board ...
Page 20: ...m mm A 99 5 X 110 170 B 90 X 114 165 C 29 5 31 5 38 50 D 48 47 60 85 5 R 61 5 59 5 81 110 F 163 5 160 210 306 G 295 291 339 436 H 39 41 5 36 50 I 87 5 90 114 165 J 117 117 117 117 K 175 180 228 117 L 125 125 125 330 M 165 165 165 125 N 140 140 140 165 O 18 5 18 5 26 35 P X 62 5 X X ...
Page 21: ...ntrol button 5 Curve gear wheel 6 Aquastar body bottom 7 Emergency handle 8 Gear motor 9 Pressure switch control 10 Pump end switch 11 6V Valve ND 11 2 2 3 12 Valve plate with O rings and spring 13 Valve coupling 14 Pressure hose with union 15 Control board 16 Digital clock 1 8 2 3 4 5 9 6 11 12 10 16 15 Second Motor only with Comfort 3 7 13 14 ...
Page 22: ...alve 2 Lower the system pressure switch off pump close ball valves mind possible water columns 3 Use the emergency handle according to the below chart The emergency handle is not designed to replace the electric drive In order to secure proper function of the emergency handle it should not be used permanently 20 1 Dismantling Attention Lower the system pressure prior to using the emergency handle ...
Page 23: ...www praher com 23 E 21 1 Installation Attention During installation screw tight the sight glass in the lid pict 8 in order to secure tightness of the Aquastar Comfort ...
Page 24: ...rogramming of the 1 channel clock is explained in chapter 15 Programming of the digital clock 22 3 Aquastar Comfort 6500 The Aquastar Comfort 6500 consists of the Comfort 6000 pressure switch on the control board and triggering the backwash cycle by clock plus a 2 channel clock for additional filter control The programming of the 2 channel clock is explained in chapter 15 Programming of the digita...
Page 25: ...www praher com 25 E Notizen Notes ...