Powtran PI500-E 004G1 Manual Download Page 128

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124

第
十
章

Ch
ap

ter 7

Chapter 7 Dimension

7-1.Dimension

7-1-1.Product outside drawing, installation size

Nameplate

Cooling fan

operation
panel

Upper cove plate

Upper cover plate

retaining screw

Cable inlet

Air duct inlet

Figure 7-1:

15kW-up G3 series product outside drawing, installation dimension

7-1-2.PI500-E series

Note: 0.75-4kW G3 series support DIN-rail mounting

Figure 7-2:0.75-4kW G3 outside drawing

Summary of Contents for PI500-E 004G1

Page 1: ...authorized by this company or directly contact this company our professionals are happy to serve you The end users should hold this manual and keep it well for future maintenance care and other applic...

Page 2: ...4 3 5 2 The way to read parameters in various status 15 3 5 3 Password settings 15 3 5 4 Motor parameter auto tuning 15 Chapter 4 Installation and commissioning 16 4 1 Installation direction and space...

Page 3: ...eshooting 117 6 1 Fault alarm and countermeasures 117 6 2 EMC Electromagnetic Compatibility 121 6 2 1 Definition 121 6 2 2 EMC standard 121 6 3 EMC directive 121 6 3 1 Harmonic effect 122 6 3 2 Electr...

Page 4: ...9 6 Output filter 140 9 7 Brake unit and brake resistor 140 9 8 Main Circuit Breaker MCCB Contactor Wire 144 Chapter 10 Warranty 147 Appendix I RS485 Communication protocol 148 I 1 Communication prot...

Page 5: ...cy inverter to ensure that the product you have received is right the one you ordered 1 1 1 Instructions on nameplate Input Source Spec Output Power Spec Production Sequence Number Inverter model POWE...

Page 6: ...uction professionals are not allowed to install maintain inspect or replace parts Otherwise there is a risk of electric shock Encoder must use the shielded wire and the shielding layer must ensure the...

Page 7: ...ly when the inverter bus voltage is lower than 36V Otherwise the residual charge from capacitor would cause personal injury Non well trained professional personnel is not allowed to perform repairs an...

Page 8: ...ing overcurrent protection device so it has the ability of self protection to lightning induction For the area where lightning is frequent user should also install the extra protection in the front of...

Page 9: ...o the provisions of the National Electrical Safety and other relevant standards Do not shut down power off by pulling switch and only cut off the power until the motor stopping operation 5 It is requi...

Page 10: ...E 004G2 4 0 18 1 16 4 PI500 E 7R5G2 7 5 37 1 32 7 5 PI500 E 011G2 11 49 8 45 11 PI500 E 015G2 15 0 65 4 60 15 0 PI500 E 018G2 18 5 81 6 75 18 5 PI500 E 022G2 22 0 97 7 90 22 0 PI500 E 030G2 30 0 122...

Page 11: ...such as PI500 E 160G3R PI500 E 160G4R 2 Correct selection method of inverter is inverter rated output current motor rated current and consider the overload capacity Usually rated power difference bet...

Page 12: ...18 23 PI500 E 090G3 M10 18 23 PI500 E 110G3 M10 18 23 PI500 E 075G2 M10 18 23 PI500 E 132G3 M10 18 23 PI500 E 160G3 M10 18 23 PI500 E 200G3 M10 18 23 PI500 E 220G3 M10 18 23 PI500 E 250G3 M12 32 40 P...

Page 13: ...lt in PID Easy to realize closed loop control system for the process control Automatic voltage regulation AVR Automatically maintain a constant output voltage when the voltage of electricity grid chan...

Page 14: ...nge 0 to 20mA or 0 to 10V they can be used to set frequency output frequency speed and other physical parameters Protection function Inverter protection Overvoltage protection undervoltage protection...

Page 15: ...condensation Vibration Below 5 9m s 0 6g Application sites Indoor where no sunlight or corrosive explosive gas and water vapor dust flammable gas oil mist water vapor drip or salt etc Altitude It is n...

Page 16: ...operation and remote operation communication control ON terminal control working status OFF keyboard control working status Flashing remote control working status FWD REV Forward reverse running ligh...

Page 17: ...trol status Stop Reset Key For stopping running in the running status for resetting the operation in fault alarm status The function of the key is subject to F6 00 Enter key Step by step into the menu...

Page 18: ...e level 3 operation status The differences between the two keys ENTER will be back to the level 2 menu and save parameter setting before back and transfer to the next function code automatically PRG w...

Page 19: ...l be work after exit from function code modified status Press PRG key again will display One must input the correct password to go to regular menu otherwise inaccessible To cancel the password protect...

Page 20: ...75kW A 200mm B 50mm 90 400kW A 300mm B 50mm Figure 4 1 PI500 E series each power level installation space requirement PI500 E Series frequency inverter heat radiator circulated from bottom to top when...

Page 21: ...wind Figure 4 2 Heat insulation deflector up and down installation diagram 4 2 Wiring Diagram Frequency inverter wiring is divided by main circuit and control circuit Users must properly connect freq...

Page 22: ...Chapter 4 Installation and commissioning 18 Chapter 4 Figure 4 3 Wiring diagram...

Page 23: ...circuit terminal R S T RB U V W Figure 4 4 0 75kW 4kW G3 main circuit terminal 2 5 5kW 11kW G3 main circuit terminal R S T RB U V W P Figure 4 5 5 5kW 11kW G3 main circuit terminal 3 15kW G3 main circ...

Page 24: ...5 30kW 37kW G3 main circuit terminal Figure 4 8 30kW 37kW G3 main circuit terminal 6 45kW 75kW G3 main circuit terminal Figure 4 9 45kW 75kW G3 main circuit terminal 7 93kW 110kW G3 main circuit term...

Page 25: ...132kW G3 main circuit terminal 132G3 160F3 Figure 4 11 132kW G3 main circuit terminal 9 160kW 220kW G3 main circuit terminal Figure 4 12 160kW 220kW G3 main circuit terminal 10 250kW 400kW G3 main cir...

Page 26: ...me Explain R S T Inverter input terminals Connect to three phase power supply single phase connects to R T PE Ground terminals Connect to ground RB Braking resistor terminals Connect to braking resist...

Page 27: ...impedance 20k with voltage input 510 with current input AI3 Analog input terminal 3 1 Input range DC 10V 10V 2 Input voltage impedance 20k 3 AI3 reference potential can be GND or 10V Digit al input DI...

Page 28: ...cide whether to connect the terminal resistance 485 485 differential signal terminal Auxil iary interf ace J13 communication interface CAN card 26 pin terminal J10 PG card interface 12 pin terminal GN...

Page 29: ...mper cap 24V COM PLC Default DI1 DI8 COM PLC PE Shielded cable Inverter Inner power NPN connect mode External contactor 24V COM PLC Default DI1 DI8 COM PLC PE Shielded cable Inverter External power su...

Page 30: ...order to minimize the effects of electromagnetic interference it is recommended that a surge absorption device shall be installed additionally when electromagnetic contactor and relay is closer from...

Page 31: ...elf learning Commission ing Select control manner setting F0 00 Set b0 00 b0 05 b0 28 etc Set b0 00 b0 05 Select appropriate ac deceleration time Set F0 13 F0 14 Select appropriate ac deceleration tim...

Page 32: ...arameters E group is to enhance function parameters b group is a function of motor parameters d group is the monitoring function parameters Code Parameter name Functional Description d0 Monitoring fun...

Page 33: ...d0 05 Output power Calculated value for motor output power 0 1kW 7 d0 06 Output torque Motor output torque percentage 0 1 8 d0 07 DI input status DI input status 9 d0 08 DO output status DO output st...

Page 34: ...d0 32 Resolver position Rotor position when rotary transformer is used as a speed feedback 34 d0 33 ABZ position Position information calculated from when ABZ incremental feedback encoder is adopted 0...

Page 35: ...memory selection for digital set frequency 0 W O memory 1 With memory 1 53 F0 10 Frequency command UP DOWN reference when running 0 Running frequency 1 Set frequency 0 54 F0 11 Command source selectio...

Page 36: ...offset 0 00Hz to F0 19 maximum frequency 0 00Hz 66 F0 23 Lower limit frequency 0 00Hz to F0 21 upper limit frequency 0 00Hz 67 F0 24 Running direction 0 same direction 1 opposite direction 0 68 F0 27...

Page 37: ...ts digit AI1 curve selection Tens digit AI2 curve selection Hundreds digit panel potentiometer curve selection 321 94 F1 25 AI input setting selection Units digit setting selection for AI1 less than m...

Page 38: ...n selection 0 to 40 0 112 F2 02 Relay 1 output function selection TA1 TB1 TC1 2 113 F2 03 Undefined 114 F2 04 SPA output function selection collector open circuit output terminals 1 115 F2 05 Relay 2...

Page 39: ...z to F0 19 maximum frequency 0 00Hz 135 F3 09 DC Waiting time 0 0s to 100 0s 0 0s 136 F3 13 Ac deceleration mode 0 Linear acceleration and deceleration 1 S curve acceleration and deceleration A 0 137...

Page 40: ...0 01s to 10 00s 0 50s 156 F5 02 Switching frequency 1 0 00 to F5 05 5 00Hz 157 F5 03 Speed loop ratio G2 0 to 100 20 158 F5 04 Speed loop integral T2 0 01s to 10 00s 1 00s 159 F5 05 Switching frequenc...

Page 41: ...ignal Correction 0 off 1 on 1 178 F5 37 Low speed carrier frequency 0 8K to F0 18 Carrier frequency 1 5K 179 F5 38 SVC low frequency brake mode 0 No action 1 Action when decelerating stop 0 180 F5 39...

Page 42: ...100bit 10bit 1bit d0 04 parameter number parameter series number 198 F6 17 Power correction coefficient 0 00 10 00 1 00 199 F6 18 Multifunction key definition 1 0 to 7 0 200 F6 19 Multifunction key de...

Page 43: ...leration time 4 0 0s to 6500 0s Depends on models 217 F7 14 Switching frequency point between acceleration time 1 and acceleration time 2 0 00Hz to F0 19 maximum frequency 0 00Hz 218 F7 15 Switching f...

Page 44: ...F7 32 Zero current detection level 0 0 to 300 0 rated motor current 5 0 236 F7 33 Zero current detection delay time 0 01s to 360 00s 0 10s 237 F7 34 Overrun value of output current 0 0 not detected 0...

Page 45: ...etting range Factory setting Cha nge 255 F8 00 Overcurrent stall gain 0 to 100 20 256 F8 01 Overcurrent stall protection current 100 to 200 257 F8 02 Motor overload protection selection 0 Invalid 1 En...

Page 46: ...digit external fault Err 15 same as units digit Ten thousands digit Communication abnormal Err 16 same as units digit 00000 273 F8 18 Fault protection action selection 2 Units digit Encoder fault Err...

Page 47: ...and stop 0 280 F8 27 Frequency switching points for momentary power cut deceleration 50 0 to 100 0 90 281 F8 28 Recovery voltage judgment time of momentary power cut 0 00s to 100 00s 0 50s 282 F8 29 J...

Page 48: ...01 Torque setting source selection under torque control mode 0 keyboard setting FA 02 1 Analog AI1 setting 2 Analog AI2 setting 3 Panel potentiometer setting 4 High speed pulse setting 5 Communication...

Page 49: ...0 PWM carrier frequency random depth 0 5 1 14 E0 Group Wobbulate fixed length and counting No Code Parameter name Setting range Factory setting Cha nge 311 E0 00 Swing setting manner 0 relative to cen...

Page 50: ...100 0 to 100 0 0 0 336 E1 13 13 stage speed setting 13X 100 0 to 100 0 0 0 337 E1 14 14 stage speed setting 14X 100 0 to 100 0 0 0 338 E1 15 15 stage speed setting 15X 100 0 to 100 0 0 0 339 E1 16 Si...

Page 51: ...36 9 stage running time T9 0 0s h to 6500 0s h 0 0s h 360 E1 37 9 stage ac deceleration time selection 0 to 3 0 361 E1 38 10 stage running time T10 0 0s h to 6500 0s h 0 0s h 362 E1 39 10 stage ac dec...

Page 52: ...action direction 0 positive 1 negative 0 379 E2 04 PID setting feedback range 0 to 65535 1000 380 E2 05 PID inversion cutoff frequency 0 00 to F0 19 maximum frequency 0 00Hz 381 E2 06 PID deviation li...

Page 53: ...puting status after PID stop 0 stop without computing 1 stop with computing 1 403 E2 28 reserved 404 E2 29 PID automatic decrease frequency selection 0 invalid 1 valid 1 405 E2 30 PID stop frequency 0...

Page 54: ...l VDO1 output function selection 0 to 40 0 420 E3 12 Virtual VDO2 output function 0 to 40 0 421 E3 13 Virtual VDO3 output function 0 to 40 0 422 E3 14 Virtual VDO4 output function 0 to 40 0 423 E3 15...

Page 55: ...D axis inductance 0 01mH to 655 35mH inverter power 55kW 0 001mH to 65 535mH inverter power 55kW 438 b0 13 Synchronous Q axis inductance 0 01mH to 655 35mH inverter power 55kW 0 001mH to 65 535mH inve...

Page 56: ...2 upload parameter to keyboard storage area 2 21 download the parameters from keyboard storage 1 area to the storage system 3 22 download the parameters from keyboard storage 2 area to the storage sys...

Page 57: ...Current detection abnormal 19 Motor self learning abnormal 20 Encoder PG card abnormal 21 Parameter read and write abnormal 22 Inverter hardware abnormal 23 Motor short to ground 24 Reserved 25 Reser...

Page 58: ...fault 475 y1 21 Reserve 476 y1 22 Reserve 477 y1 23 Frequency of the first fault 478 y1 24 Current of the first fault 479 y1 25 Bus voltage of the first fault 480 y1 26 Input terminal status of the f...

Page 59: ...lue is a hexadecimal digits The table listed each input terminal status sequence for each bit 0 to 10 bits Input terminal status 0 Invalid 1 Valid 9 8 7 6 5 4 3 2 1 0 2 9 8 7 6 5 4 3 2 1 0 Reserved DI...

Page 60: ...gh speed pulse sampling according to the actual sample pulse number per minute and E0 07 calculate the line speed value d0 22 Current power on time 1Min Total time of current inverter power on d0 23 C...

Page 61: ...rol with PG 1 V F control 2 0 Vector control without PG Refers to the open loop vector control for high performance control applications typically only one inverter to drive a motor 1 Vector control w...

Page 62: ...y using the key and key on the keyboard or multi function input terminals UP DOWN The Inverter powers down and then powers on again the set frequency value will be recovered as F0 01 digital preset fr...

Page 63: ...auxiliary to master auxiliary you need to pay attention to 1 When the frequency source auxiliary setting is set to digital reference the preset frequency F0 01 does not work user can adjust frequency...

Page 64: ...ary when multi function input terminal 18 frequency switching is invalid the frequency source master setting is selected as command frequency When multi function input terminal 18 frequency switching...

Page 65: ...ppears when the inverter is in the process of ac deceleration that is if the inverter operating frequency is not same as the set frequency the different choices of the parameters has very different ef...

Page 66: ...n time depends on the set frequency if the set frequency change frequently and the acceleration of the motor is varied please use with caution F0 17 Carrier frequency adjustment as per temperature NO...

Page 67: ...set upper limit frequency value the inverter will remain operation at the upper limit frequency no further increase F0 21 Upper limit frequency F0 23 lower limit frequency to F0 19 maximum frequency...

Page 68: ...se JOG running For Jog running frequency and Jog Ac deceleration time please refer to the description of the function code F7 00 F7 01 F7 02 5 Reverse JOG RJOG 6 Terminal UP Modify frequency increment...

Page 69: ...e inverter is free from external signals affect except for shutdown command maintain current output frequency 22 PID pause PID is temporarily disabled the inverter maintains current output frequency n...

Page 70: ...nd torque control mode under vector control mode If the terminal is invalid the inverter will run at the mode defined by FA 00 speed torque control mode if the terminal is valid the inverter will be s...

Page 71: ...1 2 Three wire type 2 3 This parameter defines four different modes to control inverter operation through external terminals 0 Two wire type 1 This mode is the most commonly used two wire mode The for...

Page 72: ...lse DIn is for active level DIx DIy COM SB2 DIn Forward run Three wire operation control Reverse run Digital common terminals SB1 SB3 Figure5 5 Three wire control mode 1 Of which SB1 Stop button SB2 F...

Page 73: ...culated value Similarly when the analog input voltage is less than the set Minimum Input F1 12 according to the Setting Selection For AI Less Than Minimum Input F1 25 the analog voltage takes Minimal...

Page 74: ...lect any one of 3 curves Curve 1 curve 2 and curve 3 are 2 point curve they are set in F1 function code F1 25 AI input settin g selecti on Units digit AI1 Below the minimum input setting selection 000...

Page 75: ...the units digit Thousands digit DI4 Terminal active state set 0 1 same as the units digit Ten thousands digit DI5 Terminal active state set 0 1 same as the units digit F1 36 DI terminal mode selectio...

Page 76: ...e F7 23 F7 24 s instructions 4 Frequency arrival Please refer to the description of function code F7 25 5 Zero speed running no output when shutdown Inverter operation and the output frequency is 0 ou...

Page 77: ...refer to the function code F7 30 F7 31 s instructions 28 Current 1 reaches output Please refer to the function code F7 36 F7 37 s instructions 29 Current 2 reaches output Please refer to the function...

Page 78: ...0A 100 0A Inverter power 55kW 0 0A 1000 0A Inverter power 55kW 15 DC bus voltage 0 0V 1000 0V 16 Reserve Reserve 17 Frequency source main set 0 Max output frequency F2 09 Maximum frequency of high spe...

Page 79: ...ue from the formula y1 10 F2 16 100 0 10 F2 16 calculated according to the formula F2 16 0 0 The maximum input voltage value from the formula y2 10 F2 16 F2 17 5 10 0 F2 17 calculated according to the...

Page 80: ...eleration and deceleration A The output frequency increases or decreases at the S curve S curve is used for the occasion that requires to gently start or stop such as elevators conveyor belts etc The...

Page 81: ...0 100 0 0 0 F4 05 Multi point V F frequency point F2 F4 03 F4 07 0 00Hz F4 06 Multi point V F voltage point V2 0 0 100 0 0 0 F4 07 Multi point V F frequency point F3 F4 05 b0 04 rated motor frequency...

Page 82: ...Gain take hours response lag Integral time is too large slow response external interference control variation Integral time hours reaction speed small happen oscillation Set this value to considering...

Page 83: ...ameters comprehensive auto tuning and generally do not need to modify it It is reminded that the dimension that this current loop integral gain adopted is not the integration time but the direct set i...

Page 84: ...of function codes is only valid when it is under the FVC control and the motor is the convex permanent magnet synchronous motor The so called convex permanent magnet synchronous motor is generally a...

Page 85: ...board operation mode 0 1 STOP RESET key is enabled under any operation mode 1 F6 01 Running status display parameters 1 0000 to FFFF 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DI Input status Output torque...

Page 86: ...There are 32 parameters available for viewing select desired status parameters according to F6 01 F6 02 binary parameter values the display order starts from the lowest level of F6 01 F6 03 Stop statu...

Page 87: ...17 Power correction coefficient 0 00 10 00 1 00 Frequency converter with motor running the display output power d0 05 is different with the actual output power through the parameters adjust the conve...

Page 88: ...UP DOWN key is enabled 2 STOP key is enabled 3 Pressing the PRG Encoder keys to achieve lock and unlock When the keyboard belongs to the lock state when the keyboard is locked the digital display tube...

Page 89: ...gure Time t Output frequency Hz Jump frequency 2 Jump frequency 1 Jump Frequency range Jump Frequency range Jump Frequency range Jump Frequency range Figure5 14 Schematic diagram of jump frequency F7...

Page 90: ...lly select ac deceleration time by not DI terminal but the operating frequency range when the inverter is running Output Frequency Hz Set frequency Hz F7 15 F7 14 Acceleration time 2 Deceleration time...

Page 91: ...lti function digital DO outputs ON signal F7 22 Start protection OFF 0 0 ON 1 This parameter relates to the security features of the inverter If this parameter is set to 1 and if the running command i...

Page 92: ...ival detection range the parameter is the percentage of maximum frequency The above figure is the schematic diagram of frequency arrival F7 26 Frequency detection value FDT2 0 00Hz F0 19 maximum frequ...

Page 93: ...t detection level F7 32 Time t Output current Zero current detection delay time F7 33 Time t Zero current detection signal ON Figure5 21 Schematic diagram of zero current detection When the inverter s...

Page 94: ...nverter multi function DO will output Module Temperature Arrival ON signal F7 41 Cooling fan control Fan running only when running 0 0 Fan always running 1 Used to select the cooling fan mode if you s...

Page 95: ...ter reduces the output frequency in the acceleration or constant speed operation while the slow down speed until the current is less than the current F8 01 Over current stall gain is used for adjustin...

Page 96: ...value the stronger inhibition over voltage capability under the premise that the over voltage does not occur the best is the smaller gain setting For the small inertia load the over voltage stall gain...

Page 97: ...ation F8 15 and the duration is greater than the detection time for too large speed deviation F8 16 the inverter will alarm fault ID Err 42 and troubleshoots according to the protection action If the...

Page 98: ...r When continue to run is selected the inverter continues to run and displays Arr the operating frequency is set by F8 24 F8 21 F8 23 Reserved F8 24 Fault running frequency current frequency running 0...

Page 99: ...r than the set time by F8 28 If F8 26 2 when the momentary power cut happens or the voltage suddenly reduces the inverter will decelerate till to stop F8 30 Load drop protection selection Invalid 0 0...

Page 100: ...drate 20 0 50 1 100 2 125 3 250 4 500 5 1M 6 F9 01 Data format No parity 8 N 2 0 0 Even parity 8 E 1 1 Odd parity 8 O 1 2 No parity 8 N 1 3 F9 02 This unit address 1 250 0 for broadcast address 1 F9 0...

Page 101: ...ted torque of inverter When the torque setting to a positive frequency converter operate forwardly When the torque setting to a negative inverter operate inversely When the torque setting adopts mode...

Page 102: ...V The setting over voltage point of the software has no influence on the setting over voltage point of the hardware The value of the voltage set to the frequency inverter different voltage level s fac...

Page 103: ...ficient is 0 proportional linkage function can not work According to the setting by proportional linkage communication address of master F9 02 is set to 248 and communication address of slave is set t...

Page 104: ...swing is set to Relative To Maximum Frequency E0 00 1 Swing AW maximum frequency F0 19 swing amplitude E0 01 If the sudden jump frequency range is selected for wobbulate operation the frequency perce...

Page 105: ...s counting When the count value reaches the specified count value E0 09 the multifunction digital DO will output Specified Count Value Arrival ON signal then the counter continues to count and then st...

Page 106: ...fter single running 0 0 hold final value after single running 1 circulating 2 The figure is the schematic diagram of Simple PLC as the frequency source For Simple PLC as the frequency source the posit...

Page 107: ...1 27 4 stage ac deceleration time selection 0 to 3 0 E1 28 5 stage running time T5 0 0s h to 6500 0s h 0 0s h E1 29 5 stage ac deceleration time selection 0 to 3 0 E1 30 6 stage running time T6 0 0s h...

Page 108: ...and target value signal and by adjusting the inverter output frequency so as to stabilize the controlled value at the position of the target value Suitable for flow control pressure control and tempe...

Page 109: ...sed loop control occasions E2 07 PID differential limiting 0 00 to 100 00 0 10 The role of the differential is more sensitive in PID regulator is likely to cause system oscillation generally the role...

Page 110: ...20 Proportional gain KP2 0 0 to E2 21 20 0 E2 21 Integration time Ti2 E2 20 to 100 0 80 0 In some applications only one group of PID parameters can not meet the needs of the entire run it is required...

Page 111: ...begins operation of the closed loop adjustment PID initial value E2 23 Time t Output frequency Hz PID initial value hold time E2 24 Figure5 30 functional schematic of PID initial value E2 25 Maximum...

Page 112: ...e details please refer to the F1 00 F1 09 is introduced E3 05 Virtual VDI effecti ve status set mode Units digit Virtual VDI1 00000 Invalid 0 Valid 1 Tens digit Virtual VDI2 0 1 same as unit digit Hun...

Page 113: ...I when AI used as DI and input voltage of AI is greater than 7V AI terminal status will be high level when input voltage of AI is lower than 3V AI terminal status will be low level For between 3V 7V h...

Page 114: ...f the measured parameters Please set up according to the motor nameplate parameters The excellent vector control performance needs the accurate motor parameters The accurate identification of paramete...

Page 115: ...ning can be performed only under keyboard operation mode is not suitable for terminal operation mode and communication operation mode 0 no operation which prohibits parameters auto tnning 11 synchrono...

Page 116: ...ter auto tuning must be performed for functioning correctly b0 31 ABZ incremental encoder AB phase sequence Forward 0 0 Reverse 1 The function code is only valid to ABZ incremental encoder that is val...

Page 117: ...1Restore user backup parameters Restore previous backup user parameters 10 Clear keyboard storage area Empty keyboard storage area 1 and keyboard storage area 2 11 upload parameter to keyboard storage...

Page 118: ...bnormal 1 Inverter unit protection 21 Parameter read and write abnormal 2 Acceleration overcurrent 22 Inverter hardware abnormal 3 Deceleration overcurrent 23 Motor short to ground 4 Constant speed ov...

Page 119: ...the second fault Input terminal status of the last fault the order is BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI0 When the input terminal is ON the corre...

Page 120: ...lay y1 27 Output terminal status of the first fault Output terminal status of the last fault the order is When the output terminal is ON the corresponding binary bits is 1 OFF is 0 all DI status is co...

Page 121: ...is too long 3 module overheating 4 the internal wiring of inverter is loose 5 the main control panel is abnormal 6 the drive panel is abnormal 7 the inverter module is abnormal 1 eliminate peripheral...

Page 122: ...tion time 6 Err 06 Deceleration overvoltage 1 the input voltage is high 2 there is external force to drag the motor to run when decelerating 3 the deceleration time is too short 4 didn t install braki...

Page 123: ...odule overheating 1 the air duct is blocked 2 the fan is damaged 3 the ambient temperature is too high 4 the module thermistor is damaged 5 the inverter module is damaged 1 clean up the air duct 2 rep...

Page 124: ...ult 2 signal through the multi function terminal DI Reset run 29 Err 29 Total power on time arrival fault Total power on time reaches the set value Clear history information by using initialization fu...

Page 125: ...c equipment runs in an electromagnetic interference environment and implements its function stably without interferences on the electromagnetic environment 6 2 2 EMC standard In accordance with the re...

Page 126: ...l signal cable of the inverter and the detection line shall use the shielded cable and the shielding layer shall be grounded reliably 6 3 4 Remedies for the interference from the inverter to the surro...

Page 127: ...en the output cables of the inverter If the current passing lines has higher harmonic it may cause resonance and thus result in leakage current If the thermal relay is used it may generate error actio...

Page 128: ...ling fan operation panel Upper cove plate Upper cover plate retaining screw Cable inlet Air duct inlet Figure 7 1 15kW up G3 series product outside drawing installation dimension 7 1 2 PI500 E series...

Page 129: ...A B d E PI500 E 0R4G1 0 4 163 185 90 146 154 65 174 5 72 5 1 6 PI500 E 0R4G2 0 4 PI500 E 0R7G1 0 75 PI500 E 0R7G2 0 75 PI500 E 0R7G3 0 75 PI500 E 1R5G2 1 5 PI500 E 1R5G3 1 5 PI500 E 2R2G3 2 2 PI500 E...

Page 130: ...Chapter 7 Dimension 126 Chapter 7 A B d H1 H W D D1 Figure 7 5 15 220kW G3 Dimension A 2 A D D1 H W B d H1 Figure 7 6 250 400kW G3 Dimension...

Page 131: ...7G3 37 PI500 E 022G2 22 500 520 300 275 283 220 500 10 42 PI500 E 030G2 30 PI500 E 037G2 37 PI500 E 045G3 45 PI500 E 055G3 55 PI500 E 075G3 75 PI500 E 045G2 45 550 575 355 320 328 250 555 10 58 PI500...

Page 132: ...nsion 128 Chapter 7 7 1 3 PI500 series With DC reactor base H H1 W D1 D A B d Figure 7 7 132 220kW G3 With DC reactor and base Dimension D A B d H W H1 D1 Figure 7 8 250 400kW G3 With DC reactor and b...

Page 133: ...400G3R 400 Note With the letter R means with a DC reactor product installation rings screw height dimensions H1 15mm a b h1 h2 h3 H W d d d1 e Knocking down holes and enlarging plans 15 1 D Figure 7 9...

Page 134: ...or Dimension Iron shell landing installation series Power rating Output power kW Dimension mm Installation mm Weight kg H W D D1 A B d PI500 E 450G3R 450 1200 600 612 680 550 17 Note With the letter R...

Page 135: ...ame dimension 90 135 52 19 5 87 65 5 4 2 90 81 82 127 126 22 Drawing 7 11 PI500 Keyboard dimension mm PI500 Keyboard installation open inlet dimension 82 126 5 84 129 4 R9 T 1 0 1 5mm T 1 0 1 5mm Inst...

Page 136: ...Electrol ytic capacita nce Whether appearance is abnormal or not Visually check No abnormal Wires and conduct ing bar Whether they are loose or not Visually check No abnormal Termina ls If screws or...

Page 137: ...rated power 30minutes 75 rated power 30minutes Last 100 rated power 30minutes More than 3 years Use adjustable power to charge the frequency inverter 25 rated power 2hours 50 rated power 2 hours 75 r...

Page 138: ...r the current at the input terminal generally the deviation is not more than 10 that is normal If the deviation exceeds 30 please inform the original manufacturer to replace rectifier bridge or check...

Page 139: ...Molded case circuit breaker MCCB or earth leakage circuit breaker ELCB When the power is on the inverter will receive a great impact on current the proper selection of breaker is very important Input...

Page 140: ...phase power supply voltage is larger 3 Dimensions for common specifications of AC input reactor are as follows U V W X Y Z d a L H b W Figure 9 2 AC input reactor dimension 9 2 1 AC Input Reactor Ite...

Page 141: ...175 12 20 9 3 AC output reactor Whether to configure AC output reactor on the output side of the frequency inverter can be determined according to the specific situation The transmission line between...

Page 142: ...E35U 75 200 17 3 1 00 0 035 182 97 11 18 15 OCL 0250 EISH E28U 110 250 17 8 1 00 0 028 182 97 11 18 16 OCL 0290 EISH E24U 132 290 24 7 1 00 0 024 214 101 11 18 17 OCL 0330 EISH E21U 160 330 26 1 00 0...

Page 143: ...115 11 18 20 DCL 0340 UIDH EM17 160 340 23 0 17 176 115 11 18 21 DCL 0460 UIDH EM09 185 460 28 0 09 191 115 11 18 22 DCL 0460 UIDH EM09 220 460 28 0 09 191 115 11 18 23 DCL 0650 UIDH E72U 300 650 33...

Page 144: ...8D 400A BL 380 200 400 11 6 380 220 155 228 195 12 14 YX82G9D 630A BL 380 280 315 630 18 5 448 255 162 290 230 12 9 7 Brake unit and brake resistor PI500 E frequency inverter 220V 0 4 11Kw 380V 0 75 2...

Page 145: ...or power ED The braking frequency is the ratio of the braking process to the whole working process Common applilcation ED value Open and roll 20 30 Accidental braking load 5 elevator 20 30 Lifting mac...

Page 146: ...1 14 5kW 1 55 PB200 075 3 1 9 6kW 1 75 PB200 100 3 1 7 8kW 1 93 PB200 100 3 1 7 10kW 1 110 PB200 75 3 2 9 6kW 2 132 PB200 75 3 2 9 7kW 2 160 PB200 100 3 2 7 9kW 2 187 PB200 100 3 2 7 10kW 2 200 PB200...

Page 147: ...resistance selection table is as follows Inverter voltage Inverter power kW Brake resistor Brake resistor power W 220V 5 5 kW 22 800W 7 5kW 16 1000W 11kW 11 1500W 5 380V 22kW and the following models...

Page 148: ...tactor rated working current A voltage 380V or 220V 015G3 63A 6 50 018G3 100A 10 63 022G3 100A 10 80 030G3 125A 16 95 037G3 160A 25 120 045G3 200A 35 135 055G3 250A 50 170 075G3 315A 70 230 093G3 400A...

Page 149: ...equirement is very easy to meet Minimum requirements for the drive motor cable as shown below Cable comprising a layer of copper spiral Shield tight as possible that the more tightly the more we can e...

Page 150: ...e countermeasures to suppress the inductive interference of the output side besides the installation noise filter described above the output connection can be used to pour all the output connections i...

Page 151: ...the inverter caused by product failure 2 4 Users to buy and then fell loss or damage caused by improper handling 2 5 Because the user use environment device caused by aging lead to product failure 2...

Page 152: ...is 0 to 247 and 0 refers to broadcast communication address The address of slave for network must be exclusive Figure I 3 is the single inverter and PC set up MODBUS field wiring diagram Because compu...

Page 153: ...is a asynchronous serial master slave communication protocol in the network only one equipment master can build a protocol known as Inquiry Command Other equipment slave only can response the Inquiry...

Page 154: ...t Frame header START Time interval of 3 5characters Slave address ADR Communication address 1 to 247 Command code CMD 03 read slave parameters 06 write slave parameters Data content DATA N 1 Data cont...

Page 155: ...device recalculates the value of the received CRC and compares the calculated value to the Actual value of the received CRC field if the two values are not equal then there is an error in the transmi...

Page 156: ...state When changing the function code parameters please pay attention to the scope units and relative instructions on the parameter Besides due to EEPROM is frequently stored it will redUce the life...

Page 157: ...frequency and then modify the settings frequency by modifying F0 01 keyboard set frequency Communication mapping address of F0 01 is 0xF001 Only need to change the RAM communication mapping address t...

Page 158: ...00 No fault 0001 Inverter unit protection 0002 Acceleration over current 0003 Deceleration over current 0004 Constant speed over current 0005 Acceleration overvoltage 0006 Deceleration overvoltage 000...

Page 159: ...S 2 1200BPS 3 2400BPS 4 4800BPS 5 9600BPS 6 19200BPS 7 38400BPS 8 57600BPS 9 115200BPS decade digit Profibus DP 0 115200BPS hundred digit reserve 0 reserve kilobit CAN Bus baud rate 6 1M This paramete...

Page 160: ...e 0 0s invalid 0 1 60 0s When the function code is set to 0 0s the communication timeout parameter is invalid When the function code is set to the valid value if the interval between one communication...

Page 161: ...put 5V 12V 24V voltage is optional please provide voltage and pulse input mode information when ordering II 2 Description of mechanical installation and control terminals function The expansion card s...

Page 162: ...WG 0 3247mm Resolution 12 bit Excitation frequency 10kHz VRMS 7V VP P 3 15 27 PI9000_PG4 terminal description No Label no Description No Label no Description 1 EXC1 Rotary transformer excitation negat...

Page 163: ...document III 2 Mechanical installation and terminal functions III 2 1 Mechanical installation modes Figure III 1 CAN bus communication card s installation on SCB III 2 2 Terminal function Class Termi...

Page 164: ...set only by function code The following lists some slave address and switch settings Address switch settings 0 00 0000 7 00 0111 20 01 0100 Table IV 1 Switch Functions IV 2 2 Terminal Function 1 Exter...

Page 165: ...e connection is intermittent for interference and drive off when a serial connection is unsuccessful You can check the baud rate setting Yellow DP card and Profibusmain connection indicator light DP P...

Page 166: ...dback For your convenience please visit our website http www powtran com and then click Technologies and Services and Download columns to submit your feedback information 1 Download the update product...

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