Powrmatic NVx Series User, Installation And Servicing Instructions Download Page 8

1.2.1. Related Documents

The installation of the air heater(s) must be in accordance 

with the rules in force and the relevant requirements of the 

Gas Safety Regulations, Building Regulations and the 

I.E.E. Regulations for Electrical Installations. It should 

also be in accordance with any relevant requirements of 

the local gas region, local authority and fire authority and 

the relevant recommendations of the following docu-

ments. 

Institution of Gas Engineers & Managers

IGE/UP/1 (Ed.2)

 Strength and tightness testing and purg-

ing of industrial and commercial gas installations.

IGE/UP/1A 

Soundness testing and direct purging of small 

low pressure industrial and commercial gas installations.

IGE/UP/2

 Gas installation pipe work, boosters and com-

pressors on industrial and commercial premises.

IGE/UP/10

 (with Amendments October 2010) Installation 

gas appliances in industrial and commercial premises.

British Standards Code of Practice

BS 5588

 Fire precautions in the design and construction 

of buildings.

Part 2 : 1985 Code of Practice for Shops

Part 3 : 1983 Code of Practice for Office Buildings

BS 6230

 Installation of Gas Fired Forced Convection Air 

Heaters for Commercial and Industrial Space Heating.

Those appliances having a gross input rating not exceed-

ing 60kW viz. NVx10 to NVx50 inclusive and installed to 

take their combustion air from within the building must be 

installed in accordance with the relevant recommenda-

tions of the following document.

BS 5440

 Flues and Air Supply for gas appliances of rated 

input not exceeding 60kW (1st and 2nd family gases), 

Part 2 – Air Supply

For NV/D units of 10 - 50 size, reference should also be 

made to 

BS 5864

 Code of Practice for installation of gas-fired 

ducted-air heaters of rated input not exceeding 60kW.

1.2.2 Location

Powrmatic NVx units are designed to operate within an 

ambient temperature range of -10 to 25°C.

NVx heaters can be installed in several ways:  i) suspend-

ed from ‘drop rods’ via purpose designed M10 suspension 

fixing points on the heater, ii) attached to our optional wall 

support brackets or iii) positioned on a level, non-combus-

tible base.  In all cases, it is important that all supporting 

structures have been assessed with regard to the relevant 

weight loadings.

Consideration should be given to flue routes and points of 

exit, gas, electrical and control connections. Consider-

ation should also be given to the throw characteristics of 

the heater, issues of public access and siting of environ-

mental control stations and/or remote temperature 

sensors where the position needs to be representative of 

the zone temperature to which they refer.

Where the location of the air heater is such that it might 

suffer external mechanical damage e.g. from overhead 

cranes, fork lift trucks, it must be suitably protected. 

Heaters should not be installed in hazardous areas or 

areas where there is a foreseeable risk of flammable or 

corrosion inducing particles, gases or vapours being 

drawn into the combustion air or main fan circuits.

Areas where special consideration or advice may be 

required could include but is not limited to –

• 

Where de-greasing solvents are present, even in

 

minute concentrations

• 

Where paint spraying is carried out

• 

Where styrenes or other laminating products are 

 used

• 

Where airborne silicone is present

• 

Where petrol engine vehicles are stored or main

 tained

• 

Where dust is present (i.e. wood working or

 

joinery shops)

• 

Where high levels of extract persist

Installation in such areas may be possible under specific 

conditions.  Please consult our Technical Department for 

further information.

1.2.2.1 Sizing of the heater

The heater should be correctly sized for the area that it is 

heating, Full calculations need to be preformed to ensure 

the correct KW output heater is fitted (CIBSE elemental 

methodology can be used, or the Powrmatic Technical 

Department can provide guidelines).

1.2.3 Electrical Supply

Wiring external to the air heater must be installed in 

accordance with the I.E.E. Regulations for Electrical 

Installations and any local regulations which apply.

All standard heaters are supplied by 230V - 1ph, 50Hz. 

The method of connection to the main electricity supply 

must:-

- facilitate the complete electrical isolation of the unit(s)

- be in a readily accessible position adjacent to the unit(s)

- serve only the unit(s)

- have a contact separation of at least 3mm in all poles. 

See the accompanying wiring diagram for the heater 

electrical connections

NVx/C and fan/silencer units can also be supplied for 

400V 3N, 50Hz.

1.2.4 Gas Supply

A servicing valve and union to facilitate servicing must be 

fitted to the gas inlet pipe work of the heater. The gas 

supply must be completed in solid pipe work and be 

adequately supported. Heaters suspended by drop rods, 

straps or chains must have a flexible connection as the 

final link between the gas supply pipe work and the 

heater. Sufficient slack must be left in the connection to 

take account of normal movement of the heater.

 

 

Warning

 

When completing the final gas connection to the 

 

heater do not place undue strain on the gas pipe 

 

work of the heater.

1.2.4.1 Service Pipes

The local gas undertaking should be consulted at the 

installation planning stage in order to establish the avail-

ability of an adequate supply of gas. An existing service 

pipe must not be used without prior consultation with the 

local gas undertaking. The inlet gas pressure under 

running conditions must not be less than 17.5mb.

1.2.4.2 Meters

An existing meter should be checked, preferably by the 

gas undertaking, to ensure that the meter is adequate to 

deal with the total rate of gas supply required by all 

connected equipment.

1.2.4.3. Installation Pipes

Installation pipes should be fitted in accordance with 

IGE/UP/2. Pipe work from the meter to the air heater must 

be of adequate size. Do not use pipes of a smaller size 

than the inlet gas connection of the heater. The complete 

installation must be tested for soundness as described in 

the above Code.

1.2.5 Flue System

Only flue systems supplied through Powrmatic Ltd may be 

used with NVx units.  Several configurations of flue and 

combustion air ducts are available.

Type B22 Installation,

The flue must terminate in a freely exposed position and 

be sited to prevent the products of combustion entering 

any opening in a building in such concentration as to be 

prejudicial to health or a nuisance.

Type C12 or C32 Installation,

1.2.6 Combustion & Ventilation Air 

Supply

There shall be provision for a supply of air for combustion 

and, in the case of heaters installed in an enclosure or 

plant room, for ventilation. 

1) Installation in the heated space

In buildings with a design air change rate of 0.5 /h or 

greater, additional natural or mechanical ventilation is not 

necessary.

In buildings not having a design air change rate of 0.5 /h 

the following apply.

Natural Ventilation

Grilles having a free area of at least 2cm² per kW of rated 

heat input shall be provided at low level i.e. below the 

level of the heater flue connection.

Mechanical Ventilation

Must ensure that the space air change rate is at least 

0.5/h, must be of the ‘input’ type and interlocked to ensure 

the heaters cannot work if the input system is not working.

2) Installation in plant rooms or enclosures

There must be permanent air vents communicating direct-

ly with the outside air, at high level and at low level.

Plant Rooms

Low level (inlet) 4cm²/kw of total rated net heat input

High level (outlet) 2cm²/kw of total rated net heat input

Enclosures

Low level (inlet) 10cm²/kw of total rated net heat input

High level (outlet) 5cm²/kw of total rated net heat input

Mechanical Ventilation

The minimum flow rate of ventilation shall be 4.14m³/h per 

kilowatt of total rated heat input. 

1) Installation in the heated space

No additional provision for the supply of air is necessary.

2) Installation in a plant room or enclosure

If the means of ventilation is to a room or internal space 

then high and low level vents each having a free area of 

10cm² per kW (net) of maximum heat input shall be fitted.

If the means of ventilation is direct to outside air then high 

and low level vents each having a free area of 5cm² per 

kW (net) of maximum heat input shall be fitted.

Page 8                                                                                  NVX Range  Users, Instructions & Service Instructions Issue 5.5 August 2015

Type B

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Summary of Contents for NVx Series

Page 1: ...nstallation and Servicing Instructions Brahma Control MKIII LIB GM44 GB IE H E AT I N G V E NT I L AT I O N A I R C O N D IT I O N I N G WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT Reset from Loc...

Page 2: ...g company 4 The heater has been used in accordance with the manufactures instructions 5 The correct specification fuel has been used 6 No unauthorised repairs of modifications have been made 7 Powrmat...

Page 3: ...contact our Technical Support Team by calling 01460 53535 Users Installation and Servicing Instructions CONTENTS Title Section Contents Page User Instructions 4 Pre Installation 1 1 Introduction 5 1 2...

Page 4: ...controls e g Time clock room thermostat etc call for heat The internal exhaust fan will run and when sufficient combustion airflow is proved by the air pressure switch the ignition spark will be gener...

Page 5: ...or industrial premises All variants with the exception of NVx EA units are for internal use only NVx heaters feature a closed combustion circuit and have an internal exhaust fan mounted downstream of...

Page 6: ...from drop rods via purpose designed M10 suspension fixing points on the heater ii attached to our optional wall support brackets or iii positioned on a level non combus tible base In all cases it is i...

Page 7: ...ocal gas undertaking The inlet gas pressure under running conditions must not be less than 17 5mb 1 2 4 2 Meters An existing meter should be checked preferably by the gas undertaking to ensure that th...

Page 8: ...Installation 1 3 In the space Low Level Grille Free Area Low Level Grille Free Area High Level Grille Free Area Low Level Grille Free Area Low Level Grille Free Area High Level Grille Free Area High L...

Page 9: ...be provided If the air heater s is installed in a plant room the return air intake s and the warm air outlet s from the heater s must be fully ducted into and out of the plant room to avoid interferen...

Page 10: ...Page 10 NVX Range Users Instructions Service Instructions Issue 5 5 August 2015 1 3 Size Data NVx F Axial Fan Crossflow Units...

Page 11: ...00 700 760 100 233 5 492 142 317 450 232 5 925 206 114 297 1000 700 760 100 233 5 492 142 317 450 232 5 905 206 114 297 1000 700 912 100 233 5 644 142 317 450 232 5 925 206 114 374 1325 700 760 130 23...

Page 12: ...0 540 80 248 308 120 304 260 176 925 216 114 194 1000 700 760 100 233 5 492 142 283 260 197 925 206 114 297 1000 700 760 100 233 5 492 142 283 260 197 905 206 114 297 1000 700 912 100 233 5 644 142 28...

Page 13: ...4 1000 700 760 100 233 5 492 142 317 450 232 5 1430 206 114 297 1000 700 760 100 233 5 492 142 317 450 232 5 1430 206 114 297 1000 700 912 100 233 5 644 142 317 450 232 5 1430 206 114 374 1325 700 760...

Page 14: ...0 700 760 100 233 5 492 142 317 450 232 5 835 206 114 297 1000 700 760 100 233 5 492 142 317 450 232 5 835 206 114 297 1000 700 912 100 233 5 644 142 317 450 232 5 835 206 114 374 1325 700 760 130 235...

Page 15: ...al Fan Bi Directional Units Model A B C D E F G H J K L M N P mm mm mm mm mm mm mm mm mm mm mm mm mm mm 2325 700 700 130 235 5 356 220 347 850 278 1120 246 88 260 2325 700 831 130 235 5 487 220 347 85...

Page 16: ...e heater Top of heater Rear of heater Dependant on flue system used For Multi air heater Installations the following minimum distances between units must be observed Between units side to side Between...

Page 17: ...umstances must these points be used as the final means of suspension 2 1 2 Suspending the heater Threaded drop rods must have lock nuts fitted that are tightened down onto the 10mm fixings in the heat...

Page 18: ...n sealant around the face of the flange of the combustion air socket on the same side as the socket Passing the socket through the panel from the inside position the flange up against the panel Secure...

Page 19: ...centric adaptor to the terminal section and then extend down to the heater using straight lengths Fit adjustable lengths as the final connection pieces to facilitate flue disconnection for servicing E...

Page 20: ...ustable length Single to twin adaptor Flue socket Combustion air duct Maximum 6m Minimum 980mm Combustion air socket Note A terminal guard may be required Type C12 installation Type C32 installation P...

Page 21: ...ly sized See the wiring diagram accompanying these instructions Models supplied with a centrifugal fan silencer duct section require wiring to be completed between the heater and fan Refer to supplied...

Page 22: ...ss before leaving the factory After establishing the main burners test round the gas inlet connection using a leak detection fluid 1 Switch on the electrical supply at the isolator 2 If the limit indi...

Page 23: ...nal CO2 values are given for guid ance in the Table at the bottom of the previous page 5 Turn off the main burner and disconnect the pressure gauge and replace the sealing screw Turn on the main burne...

Page 24: ...as meter dial pointer ensuring that no other appliances supplied through the meter are in operation 3 Repeat 2 above with external controls set to maintain low fire 4 If it is necessary to adjust eith...

Page 25: ...ignal of 0 10V DC is 0 3V DC When P2 is set at 40 the drop out voltage with an input control signal of 0 10V DC is 4 0V DC 4 Potentiometer P3 Default setting 100 Controls the maximum hold in voltage I...

Page 26: ...Controls 1 Close the gas service tap and ensure that the gas valve is heard to close within 1 second and that the lockout light is illuminated Note that the heater may attempt five re ig nitions befo...

Page 27: ...2 7 4 Heat Exchanger Whilst the main burner assembly is removed from the unit check that the primary sections that the burners fire into are clean 2 7 5 Main Fan Assembly 2 7 5 1 NVx F CCF Models 1 In...

Page 28: ...at settings Fan Off Fan On Limit NVx 10 140 86 F 30o C 122 F 50o C 212 F 100 C 1 Squeeze the casing sides inward and pull casing forward 2 Remove the electrical connections from the thermostat 3 Remov...

Page 29: ...e 2 Electrical Loading 1ph NVx90 NVx120 5 00 2 30 7 80 3 80 NVx140 7 80 3 80 F Models CCF Models MODEL PLATE AMPS A START AMPS A RUN AMPS A FUSE RATING A NVx10 2 NVx15 0 18 0 34 0 16 910 2 8 4 2 2 10...

Page 30: ...00 183 F CCF HIGH FIRE LOW FIRE AIR VOLUME MAXIMUM DUCT RESISTANCE FAN MOTOR WEIGHT NVx60 65 60 60 0 32 80 27 88 1 5608 N A 0 680 135 5 250 1 40 213 NVx75 NVx90 NVx120 81 30 75 0 95 3 90 0 130 1 120 0...

Page 31: ...8 59 2 8 4 50 NVx90S 10 2 83 950 8 0 10 35 2 8 6 06 NVx90 6 3 5 1500 9 4 10 07 3 5 6 19 NVx120 8 3 5 1500 9 1 13 77 4 1 9 30 NVx140 10 3 5 1500 8 4 15 74 4 0 10 46 Minimum Inlet Pressure 37mbar Inlet...

Page 32: ...t reset when cold check for for 230V between terminals 9 11 on the limit interface board Check connections faulty limit stat Gas Electrical supplies present Unit at Lockout Lockout lamp on low level c...

Page 33: ...more ignition attempts then lock out Exhaust fan continues to run APS has lost C to N O continuity slightly reduce APS set point Check for 230V between terminals 13 N of the terminal strip Absent Rep...

Page 34: ...120 140 141378715 Ignition Electrode 10 75 142423002 Ignition Electrode 90S 90 140 142423004 Rectification Electrode All 142423003 Burner 10 75 142400240 Burner 90S 90 140 142400241 Fan Limit Thermost...

Page 35: ...04 Z 15 35 40 140232005 Z 15 50 90 140232006 Z 15 60 75 120 140 140232007 Z 15 90S 140232011 Main air fan Axial NVx V 10 15 140232002 Z 15 20 140232010 Z 15 30 40 140232009 Z 50 90 140232018 60 75 120...

Page 36: ...press However as part of our policy of continued product improvement we reserve the right to alter specification without prior notice Page 36 NVX Range Users Instructions Service Instructions Issue 5...

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