Installation/Operation
Manual
Maintenance Bypass
Module
30--160kVA
164201177 Rev. C
9
315
Page 1: ...Installation Operation Manual Maintenance Bypass Module 30 160kVA 164201177 Rev C 9315...
Page 2: ...s for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commerci...
Page 3: ...and Unpacking the Maintenance Bypass Module 7 Unloading the MBM from the Pallet 9 3 Installing and Wiring the Maintenance Bypass Module 11 Line and Load Wiring 13 4 Maintenance Bypass Module Operatio...
Page 4: ...nd Side View of Typical Maintenance Bypass Module on Shipping Pallet 30 160kVA w XFMR 5 Figure 3 MBM as Shipped with Outer Packaging and Pallet 7 Figure 4 Detail of Shipping Supports 10 Figure 5 Top B...
Page 5: ...ws a typical MBM cabinet with isolation transformer for a Powerware 9315 30 160kVA UPS and MBM cabinet without isolation transformer for a Powerware 9315 30 160kVA UPS The equipment and devices descri...
Page 6: ...MBM Appendix A contains important information for planning and installing the MBM including wiring data and illustrations of cabinets Conventions Used in This Manual This manual contains installation...
Page 7: ...o connect optional remote accessories to your UPS system and provide information about enabling disabling and customizing building alarms 164200253 Powerware 9315 30 80 kVA UPS Installation 164200292...
Page 8: ...4 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 This Page Intentionally Left Blank...
Page 9: ...lose as possible to the site before unloading The basic sequence of the installation steps is 1 Prepare the site for the MBM installation 2 Inspect unpack and unload the MBM 3 Create an installation p...
Page 10: ...pplies to the system being installed It is important to note that UPS module installation procedures are contained in the Powerware 9315 Installation manual provided with the UPS system It is recommen...
Page 11: ...aintenance Bypass Module The first task in preparing for installation of the MBM is inspecting and unpacking the unit The MBM arrives covered with protective packaging material as shown in Figure 3 AN...
Page 12: ...am skids on the bottom of the unit CAUTION Do not tilt unit more than 10 degrees from vertical 3 Set the pallet on a firm level surface allowing a minimum clearance of 4 6m 15 ft on each side for remo...
Page 13: ...d kit packed inside the unit Locate the four in jacking bolts and install them in the threaded holes in the front and rear supports Place a floor protector underneath each jacking bolt and screw the b...
Page 14: ...uence no more than two full turns each maximum until the supports contact the floor and the module is no longer supported by the jacking bolts 7 When the module is resting on the floor remove the jack...
Page 15: ...ed location unpacked and inspected it is ready for installation This section discusses the typical process of installing the MBM in both the line up and match and free standing situations The MBM is s...
Page 16: ...rminations of the UPS module and Maintenance Bypass Module 30 160kVA Refer to the Powerware 9315 Installation manual provided with the UPS system for location of UPS module cabinet wiring terminations...
Page 17: ...e and Load Wiring The Maintenance Bypass Module provides a means to manually transfer the Critical load from the UPS module via the UPS Module Bypass to a Maintenance Bypass Module as may be necessary...
Page 18: ...14 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 This Page Intentionally Left Blank...
Page 19: ...normally part of the sales contract for the UPS system WARNING Attempts to startup the UPS system yourself may damage equipment and or your critical load Such attempts may also invalidate your system...
Page 20: ...to close MBP breaker results in loss of power to the critical load 4 Open MIS breaker 5 Deenergize UPS before servicing unit see UPS operation manual CAUTION For UPS electrical isolation BIB breaker i...
Page 21: ...BP Panelboard Electrical interlocks inhibit key release until UPS is in the Bypass mode MBM Transfer Sequences From UPS Bypass to Maintenance Bypass 1 Confirm BIBs if installed are closed 2 Transfer U...
Page 22: ...e key B CAUTION Failure to close MBP breaker results in loss of power to the critical load 5 Insert key B into MBP lock open MBP breaker extend bolt Remove key A 6 Insert key A into solenoid and turn...
Page 23: ...and connections exhibit evidence of overheating Particular attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values lis...
Page 24: ...20 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 This Page Intentionally Left Blank...
Page 25: ...160kVA with or without XFMR 164201177 3 Typical UPS System with MBM 164201177 4 Oneline 30 160kVA Reverse Transfer RT 480 480VAC 600 600VAC 400 400VAC 164201177 5 Oneline 30 160kVA Reverse Transfer RT...
Page 26: ...ductor Size Number per Phase AWG MCM each 400 2 400 2 400 2 400 2 400 2 400 2 300 1 300 1 E Control Wiring to UPS 2 Conductors VOLTS AMPS 120 1 120 1 120 1 120 1 120 1 120 1 120 1 120 1 Basic unit rat...
Page 27: ...s 1 Neutral 1 Ground AMPS 192 153 156 125 120 96 D Conductor Size Number per Phase AWG MCM each 300 1 300 1 300 1 300 1 300 1 300 1 E Control Wiring to UPS 2 Conductors VOLTS AMPS 120 1 120 1 120 1 12...
Page 28: ...400 2 400 2 300 1 300 1 300 1 300 1 300 1 B AC Input to UPS Bypass 3 Phases 1 Ground AMPS 444 361 278 222 180 139 111 83 B Conductor Size Number per Phase AWG MCM each 400 2 400 2 400 2 300 1 300 1 30...
Page 29: ...0 1 300 1 300 1 300 1 300 1 1 1 1 1 1 1 B AC INPUT TO UPS BYPASS 3 PHASES 1 GROUND AMPS 231 188 146 115 97 74 60 45 B CONDUCTOR SIZE NUMBER PER PHASE AWG MCM each 300 1 300 1 300 1 300 1 300 1 1 1 1 1...
Page 30: ...150 1200A MBM 50 40 40 40 400V 400V 60A 60A 100A 70A 150 1200A 100A 70A 150 1200A MBM 50 40 41 41 415V 415V 60A 60A 100A 70A 150 1200A 100A 70A 150 1200A MBM 50 50 48 20 480V 208V 60A 139A 100A 70A 15...
Page 31: ...A MBM 160 100 40 40 400V 400A 146A 146A 250A 150A 375 3000A 250A 150A 375 3000A MBM 160 100 41 41 415V 415V 146A 146A 250A 150A 375 3000A 250A 150A 375 3000A MBM 160 100 20 20 208V 208A 278A 278A 600A...
Page 32: ...Phase C 1 6 350 kcmil 311 275 3 8 1 6 350 kcmil 311 275 3 8 30 160KVA 38 38 48 48 60 60 30 80KVA 48 20 60 20 20 20 MIS breaker Line side MIS 5 Phase C 3 3 0 400 kcmil 42 4 375 5 16 3 3 0 400 kcmil 42...
Page 33: ...MBM Cabinet Size of Pressure Termination lb in Connection Point in UPS Size of Pressure Termination lb in Recommended Wire Size Maximum Voltage and Current Remarks TB1 12 TB1 13 18 8 TB6 1 UPS1 TB6 1...
Page 34: ...Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Dimensions are in millimeters inches DESCRIPTION DATE DRAWING NO 1 of 3 SHEET REVISION A 164201177 2 TYPICAL MBM CABINET 080498 30 160kVA wi...
Page 35: ...N A 164201177 2 080498 INTERIOR COMPONENTS TYPICAL MBM CABINET MBP MIS BIB1 BIB2 BREAKER ANNUNCIATION CRITICAL LOAD CONNECTIONS NEUTRAL CONNECTIONS OPTIONAL UPS BYPASS INPUT CONNECTIONS UTILITY INPUT...
Page 36: ...Module 30 160kVA 164201177 Rev C 041500 Dimensions are in millimeters inches DESCRIPTION DATE DRAWING NO 3 of 3 SHEET REVISION A 164201177 2 080498 TOP VIEW BOTTOM VIEW TYPICAL MBM CABINET TOP and BOT...
Page 37: ...1177 Rev C 041500 DESCRIPTION DATE DRAWING NO 1 of 1 TYPICAL UPS SYSTEM WITH MBM SHEET REVISION A 164201177 3 080498 optional PDM CABINET optional INPUT TRANSFORMER CABINET CABINET UPS MBM CABINET opt...
Page 38: ...be symmetrical about ground 7 Transfer sequence instructions for the MBM are placed on the breaker access panel behind the cabinet doors 8 Control wiring must be installed in separate conduit from th...
Page 39: ...current protection with the maximum trip setting of 125 of the full load input current in Table A 1 6 The Bypass three phase feeds should be symmetrical about ground 7 Transfer sequence instructions f...
Page 40: ...tion with the maximum trip setting of 125 of the full load input current in Table A 3 6 The Bypass three phase feeds should be symmetrical about ground 7 Transfer sequence instructions for the MBM are...
Page 41: ...uence instructions for the MBM are placed on the breaker access panel behind the cabinet doors 8 Control wiring must be installed in separate conduit from the power wiring 9 Electronic interlock is a...
Page 42: ...tting of 125 of the full load input current in Table A 1 6 The Bypass three phase feeds should be symmetrical about ground 7 Transfer sequence instructions for the MBM are placed on the breaker access...
Page 43: ...f the full load input current in Table A 3 6 The Bypass three phase feeds should be symmetrical about ground 7 Transfer sequence instructions for the MBM are placed on the breaker access panel behind...
Page 44: ...160kVA 164201177 Rev C 041500 DESCRIPTION DATE DRAWING NO 1 of 4 SHEET REVISION A 164201177 10 LINE UP AND MATCH ARRANGEMENT 1 080498 LINE UP AND MATCH ARRANGEMENT 1 Applicable to POWERWARE 9315 30 16...
Page 45: ...01177 Rev C 041500 DESCRIPTION DATE DRAWING NO 2 of 4 SHEET REVISION A 164201177 10 LINE UP AND MATCH ARRANGEMENT 2 080498 LINE UP AND MATCH ARRANGEMENT 2 Applicable to POWERWARE 9315 30 160 kVA UPS m...
Page 46: ...164201177 Rev C 041500 DESCRIPTION DATE DRAWING NO 3 of 4 SHEET REVISION A 164201177 10 LINE UP AND MATCH ARRANGEMENT 3 080498 LINE UP AND MATCH ARRANGEMENT 3 Applicable to POWERWARE 9315 30 160 kVA U...
Page 47: ...ng from MBM to UPS Input Transformer cabinet is applicable for Reverse Transfer Single UPS module connection only and sold separately by Powerware Corporation 2 Run power cables underneath the transfo...
Page 48: ...A 24 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 This Page Intentionally Left Blank...
