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PowerWalker BP A36RM-6x9Ah, How To Assemble, Page: 13 / 24

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PowerWalker BP A36RM-6x9Ah How To Assemble Download Page 13

13 

Battery Box 72V 

Step 1 : Open the package and place the battery box on a horizontal plane. 
Step 2: Remove the removable front panel part by pulling it from the lower 

extremity 

Step 3: 

Remove the fixed part of the front panel by removing 2 screw present. 

Step 4: Remove the metal top cover of the battery box by unscrewing 8 screws 

present on the two sides (4 on the right side and 4 on the left side), 3 
screws on the top and 4 screws on the back side. 

Summary of Contents for BP A36RM-6x9Ah

Page 1: ...cal supplier or your warranty will be void To eliminate any overheating of the battery box keep all ventilation openings free from obstruction and do not place any foreign objects on top of the battery bank Keep the battery box 20 cm away from the wall Make sure the battery box is installed within the proper environment as specified 0 40 C and 30 90 non condensing humidity Do not install the batte...

Page 2: ...e of battery or batteries in a fire The battery may explode CAUTION Do not open or mutilate the batteries The electrolyte from the batteries is toxic and harmful to the skin and eyes CAUTION Risk of Electric Shock Hazardous voltage may exist between battery terminals and ground Test before touching with bare hands CAUTION A battery can present a risk of electrical shock and high short circuit curr...

Page 3: ... environment to install the unit in order to minimize the possibility of damage to the battery box and extend the life of the batteries Please follow the instructions below 1 Keep at least 20cm 8 inches clearance from the rear panel of the unit from the wall or other obstructions 2 Do not block the air flow to the ventilation openings of the unit 3 Please ensure the installation site environmental...

Page 4: ...ery box with included cable 3 Type of Battery Required This battery box has been designed to operate with the following types of batteries 24V 9Ah Version 2 pieces of 12V 9Ah batteries 24V 18Ah Version 4 pieces of 12V 9Ah 2 2 batteries 36V 9Ah Version 3 pieces of 12V 9Ah batteries 36V 18Ah Version 6 pieces of 12V 9Ah 3 3 batteries 48V 9Ah Version 4 pieces of 12V 9Ah batteries UPS 2nd battery box 1...

Page 5: ...ase follow proper procedure to put batteries inside of unit NOTE MAKE SURE THAT THE BATTERY BOX IS DISCONNECTED FROM THE UPS BEFORE PERFORMING THE FOLLOWING SEQUENCE OF OPERATIONS Battery Box 24V Step 1 Open the package and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel ...

Page 6: ...n the top and the 4 screws on the back side Step 5 Once the battery box is opened remove the battery fixing plate present on the left side of the unit by unscrewing the 2 screws Pull up first and then push the battery fixing plate Note To install the second branch of batteries repeat the same procedures on the battery fixing plate on the right side of battery box ...

Page 7: ...on the right side of battery box Step 7 Connecting the batteries following the wiring diagram shown in next chapter Step 8 Put correct batteries inside with the metal plate Note To install the second branch of batteries repeat the same procedures on the right side of battery box Step 9 Put metal top cover back to the unit Close the frontal fixing plate and the two parts of the front panel and secu...

Page 8: ... panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing the 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 6 screws present on the two sides 3 on the right side and 3 on the left side 3 screws on the top and 4 screws on the back side ...

Page 9: ...e second branch of batteries repeat the same procedure on the battery fixing plate on the right side of battery box Step 6 Now it is possible to put the batteries inside following the picture below in the following drawing is indicated the fasten positions for the correct batteries placing Note To install the second branch of batteries repeat the same procedure on the right side of battery box ...

Page 10: ...e procedure on the right side of battery box Step 9 Put metal top cover back to the unit Close the frontal fixing plate and the two parts of the front panel and secure it with screws Step 10 Then connect the battery box to the UPS Battery Box 48V Step 1 Open the package and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremi...

Page 11: ...ides 4 on the right side and 4 on the left side 3 screws on the top and 4 screws on the back side Step 5 Once the battery box is opened remove the battery fixing plate present on the left side of the battery box by unscrewing the 2 screws present Note To install the second branch of batteries repeat the same procedure on the battery fixing plate on the right side of battery box ...

Page 12: ...on the right side of battery box Step 7 Connecting all batteries following the wiring diagram shown in next chapter Step 8 Put all batteries inside with the metal plate Note To install the second branch of batteries repeat the same procedure on the right side of battery box Step 9 Put metal top cover back to the unit Close the frontal fixing plate and the two parts of the front panel and secure it...

Page 13: ...ont panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides 4 on the right side and 4 on the left side 3 screws on the top and 4 screws on the back side ...

Page 14: ... on the battery fixing plate on the right side of battery box Step 6 Now it is possible to put the batteries inside following below picture in the following drawing are indicated the fasten positions for the correct batteries placing Note To install the second branch of batteries repeat the same procedure on the right side of battery box Step 7 Connecting all batteries following the wiring diagram...

Page 15: ...he second branch of batteries repeat the same procedure on the right side of battery box Step 9 Put metal top cover back to the unit Close the frontal fixing plate and the two parts of the front panel and secure it with screws Step 10 Then connect the battery box to the UPS ...

Page 16: ...16 5 Wiring Diagram Battery Box 24V Batt Link PCBA Batt Link PCBA Breaker 1st battery bench 2nd battery bench RED BLACK RED BLACK ...

Page 17: ...17 Picture example as below Note The cable connection from external battery connector to PCB is already present inside the battery box All the other cable connection should be followed by wiring diagram ...

Page 18: ...18 Battery Box 36V Batt Link PCBA Batt Link PCBA Breaker 1st battery bench 2nd battery bench RED BLACK RED BLACK ...

Page 19: ...19 Picture example as below Note The cable connection from external battery connector to PCB is already present inside the battery box All the other cable connection should be followed by wiring diagram ...

Page 20: ...20 Battery Box 48V Batt Link PCBA Batt Link PCBA Breaker 1st battery bench 2nd battery bench RED RED BLACK BLACK ...

Page 21: ...21 Picture example as below Note The cable connection from external battery connector to PCB is already present inside the battery box All the other cable connection should be followed by wiring diagram ...

Page 22: ...22 Battery Box 72V Batt Link PCBA Batt Link PCBA Breaker 1st battery bench 2nd battery bench RED RED BLACK BLACK ...

Page 23: ...23 Picture example as below Note The cable connection from external battery connector to PCB is already present inside the battery box All the other cable connection should be followed by wiring diagram ...

Page 24: ...e Before storing charge the unit 4 hours Store the unit covered and upright in a cool dry location During storage recharge the battery in accordance with the following table Storage Temperature Recharge Frequency Charging Duration 25 C 40 C Every 3 months 1 2 hours 40 C 45 C Every 2 months 1 2 hours Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the repla...

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