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UNPACKING

Refer to Figure 1. 
Check for shipping damage. Check immediately whether 
all parts and accessories are included. 

The sander comes assembled as one unit. Additional 
parts which need to be fastened to sander, should be 
located and accounted for before assembling.

ITEM          DESCRIPTION                             QUANTITY
  A  

Socket Head Screws 

2

  B  

Washer 

2

  C 

Work Support 

1

  D 

Hex Wrench 6 mm 

1

  E 

Adjustment Knob and Washer 

1

  F  

Work Table 

1

  G 

Miter Gauge 

1

Figure 1

A

B

C

D

E

F

G

     WARNING

Do not use the machine until it is completely assembled 
and you have read and understood the entire operating
manuals.

ASSEMBLY

2

TOOLS NEEDED

The following tools (not included) are needed to assemble 
and adjust the belt/disc sander:
•  10 mm wrench
•  6 mm hex wrench (supplied)
•  Combination square
•  Phillips screwdriver

MOUNT THE WORK TABLE

Refer to Figure 2

•  Position the work table horizontal to the sanding disc 

and insert the index pins into the work table pivot holes 
in frame. Secure in place with adjustment knob and 
washer as shown.

•  Maximum distance between the work table and sanding 

disc should be 1/16". To adjust, loosen the three bolts 
securing the work table to the work table support. Adjust 
the work table in or out to the 1/16". Tighten three bolts 
securely.

 

NOTE: 

Work table will need to be adjusted each time 

the work table is tilted.

     WARNING

To prevent trapping the workpiece or fingers between 
the table and the sanding disc adjust the work table to a 
maximum of 1/16" from the sanding disc

Figure 2

Adjustment Knob

Washer

Work Table 
Support

Index Pin

1/16" Maximum

Sanding Disc

Work Table

Work Table

Holes in 
Frame

MOUNT THE WORK SUPPORT

Refer to Figure 3

•  Secure the work support to the sanding belt support with 

the hex screws and washers supplied. 

•  The work support height must be adjusted to avoid 

contact with the sanding belt. Adjust work support and 
tightening hex screws. 

2

ASSEMBLY

Summary of Contents for BD4600

Page 1: ...512 You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com 4 x 6 Belt Disc SANDER ...

Page 2: ... Needed Mount the Work Table Mount the Work Support Mounting the Sander to Work Surface Sanding Belt Tracking Adjustment Sanding Belt Bet Positions Dust Port Options Square the Table Square the Work Support Replace the Sanding Disc Replace the Sanding Belt Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION5 6 ON OFF Switch Surface Sanding on Sanding Belt San...

Page 3: ...padlocks master switches or remove switch keys to prevent any unintentional use of power tools It should have a grounding prong and should be of the correct gauge TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source prior to inspection Maintain all tools and machines in peak condition Keep tools sharp and clean for best and safest performance Follow instructions f...

Page 4: ...rk table horizontal to the sanding disc and insert the index pins into the work table pivot holes in frame Secure in place with adjustment knob and washer as shown Maximum distance between the work table and sanding disc should be 1 16 To adjust loosen the three bolts securing the work table to the work table support Adjust the work table in or out to the 1 16 Tighten three bolts securely NOTE Wor...

Page 5: ...and OFF Ensure the sanding belt is correctly centered and not sliding off the idler pulley and driving drum To adjust a Turn the tracking knob clockwise to move the sanding belt away from the disc b Turn the tracking knob counterclockwise to move the sanding belt toward from the disc Turn the switch ON and OFF again to check the adjustment readjust the tracking knob if necessary Figure 5 Tracking ...

Page 6: ...rder of assembly Refer to Mount the Work Table paragraph in this section Remove Phillips head screw and locking washer securing guard disc 4 ASSEMBLY Remove the used sanding disc from the sanding disc plate and dispose of properly Wipe the sanding disc plate clean Peel the backing from the new sanding disc Align the new sanding disc with sanding disc plate and press firmly into position Ensure all...

Page 7: ...Prong Plug Grounding Prong WARNING Do not permit fingers to touch the terminals of plug when installing or removing from outlet Inspect tool cords periodically and if damaged have repaired by an authorized service facility The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric ...

Page 8: ... There is a green grounding wire fastened to the frame of the machine to provide Shock Protection Do not disconnect the Grounding Wire from the frame The Motor is rated for used at 120 Volts Connect this machine to 3 Conductor Power outlet with appropriate rating only Use only 3 pronged Extension Power Cord with appropriate rating with this machine When changing the power cord use only 3 pronged P...

Page 9: ... The work support can be used with both positions The work table can be used when sanding bed is in the vertical position To change positions Use 6 mm hex key supplied to loosen counterclock wise the bed locking screw Raise or lower the sanding bed to the desired position and tighten the bed socket screw clockwise OPERATIONAL NOTE Sand long workpieces with the sanding belt in the vertical position...

Page 10: ... pulley Place a slotted screwdriver in the bracing slot push up on the screwdriver to tighten the belt tension Tighten all three screws Test the belt tension by squeezing both sides of the belt If properly adjusted the belt should give between MAINTENANCE 8 1 8 1 4 Ensure the belt teeth are properly seated on the pulley gears Carefully reinstall the drive belt housing cover insert and tighten scre...

Page 11: ...ize circuit Motor overheats 1 Motor overloaded 2 Extension cord too long and of insufficient gauge weight 1 Reduce load on motor pressure on object being sanded 2 Utilize an extension cord of appropriate gauge and length or plug tool directly into outlet Motor stalls resulting in blown fuses or tripped circuit 1 Short circuit in motor or loose connections 2 Low voltage 3 Incorrect fuses or circuit...

Page 12: ...4 X 6 BELT DISC SANDER PARTS ILLUSTRATION 10 PARTS LIST 10 ...

Page 13: ...4600046 Sanding Belt Idler Shaft 1 47 BD4600047 Philips Screw M5X20 4 48 BD4600048 Screw Sleeve 1 49 BD4600049 Connection Plate 1 50 BD4600050 Spring 1 51 BD4600051 Sanding Belt Tension Knob 1 52 BD4600052 Big Flat Washer D5 1 53 BD4600053 Hex Bolt M6X20 3 54 BD4600054 Philips Screw 1 55 BD4600055 Adjusting Knob 1 56 BD4600056 Flat Wahser M8x15 3 57 BD4600057 Rubber Pad M5x16 1 58 BD4600058 Adjust...

Page 14: ...te of purchase This warranty is specific to this tool Southern Technologies LLC reserves the right to repair or replace the defective tool at its discretion HOW TO OBTAIN SERVICE To obtain service for this POWERTEC tool you must return it freight prepaid to an authorized POWERTEC service center for bench top and stationary power tools You may obtain the location of the authorized service center ne...

Page 15: ...cidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Southern Technologies LLC makes no warranties ...

Page 16: ...Southern Technologies LLC 206 Terrace Drive Mundelein Illinois 60060 ...

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