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26

Problem 

Causes 

Remedy 

Drive system 

No forward or reverse 
drive movement when 
drive handle engaged 

Drive belt loose or damaged 

Check drive belt tension pulley for damage or incorrect 
tension, repair as necessary. Replace drive belt. 

Friction drive wheel is worn or 
damaged 

Replace friction drive wheel 

Friction drive wheel wet or slipping 

Allow snow blower to dry and or warm up or adjust drive 
cable tension as necessary 

Wheel to axle pins broken or missing 

Replace pins attaching wheels to axle 

Drive speed control 
stuck in gear or won’t 
change gears 

Speed control lever loose or damaged, 
not 
moving speed control cables 

Check speed control lever and cables for damage or loose 
or missing parts. Repair or replace parts as 
needed, ensure pivot stud spring tension is correct, adjust 
pivot nut spring tension as needed. 

Speed control cables loose, damaged 
or binding 

Repair, adjust or replace as necessary 

Drive speed control 
allows only 1 direction  

Speed control cables misadjusted, 
loose, 
damaged or binding 

Check speed control lever and cables for damage or loose 
or missing parts. Repair or replace parts as 
needed. Adjust drive speed control cables, see Drive 
Speed Control Cables Adjustment 

Drive engaged when 
drive control handle 
released 

Drive control cable binding, won’t 
release 

Repair, replace cable as necessary 

Friction drive wheel return spring 
broke or missing 

Replace spring, adjust cable as necessary 

Auger System 

Auger not rotating 
when auger control 
handle engaged or Not 
blowing snow or Poor 
snow blowing 
performance 

Chute assembly clogged 

Clean chute and inside of auger housing with clean-out 
tool 

Auger shear pins broken 

Replace shear pins. Check each auger blade shear pin. 

Foreign object in auger or impeller 
causing auger to stop without shearing 
pins 

Remove object from auger or impeller areas 

Auger belt loose, slipping, worn or 
damaged 

Replace auger belt 

Auger belt tension cable loose, 
damaged or binding 

Repair, adjust or replace as necessary 

Auger blade(s) damaged or bent 

Replace auger blade(s) 

Auger gearbox mechanical damage, 
auger drive system not rotating freely 
(binding) 

Check bearings, bushings and all system parts for damage 
or mechanical binding. Repair or replace as necessary 
using proper lubrication 

Impeller damaged 

Replace impeller 

Impeller not connected to impeller 
shaft, impeller or shear pins broken 

Replace shear pins or impeller as necessary 

Forward speed too fast while blowing 
snow, overload 

Allow engine to maintain its speed. 

 

 
 
 
 

Summary of Contents for DB7659H-22

Page 1: ...h Two Stage Gas Snow Thrower Model DB7659H 22 Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com Toll free 1 888 980 4937 Mon Fri 9 5 EST Email...

Page 2: ...2...

Page 3: ...city 20 fl oz Fuel Tank Capacity 0 66 Gallon Start System Recoil Starter Clearing Width 22 inch Clearing Height 16 inch Chute Rotation Angle 180 Speed 4 Forward 2 Reverse Tire Size 13 inch Overall Dim...

Page 4: ...control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped SAFETY INFORMATION This symbol points out important safety instructions which if not followed could endanger the pers...

Page 5: ...oughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires branches and other foreign object which could be tripped over or thrown by the auger impelle...

Page 6: ...nment breakage of or binding of moving parts and any other conditions that may affect operation If damaged have the Snow Thrower serviced by a qualified repair person using only identical replacement...

Page 7: ...s the machine unsafe and may cause personal injury The control levers must operate easily in both directions and automatically return to the disengaged position when released Never operate with a miss...

Page 8: ...pull rapidly Rapid retraction of starter cord kickback will pull hand and arm toward engine faster then you can let go Broken bones fractures bruises or sprains could result If situations occur which...

Page 9: ...such as water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage Check fuel line tank cap and fittings frequently for cracks or leaks...

Page 10: ...he various components and controls of this snow thrower 1 Auger Control Handle 8 Clean out Tool 2 Speed Control Lever 9 Belt Cover 3 Fuel Tank Cap 10 Recoil Starter Handle 4 Oil Dipstick 11 Lower Hand...

Page 11: ...r The Speed Control Lever is located in the right side and is used to set the drive speed and direction of travel It can be moved into any of six positions Auger Control Handle The Auger Control Handl...

Page 12: ...o the rear of the auger housing with a mounting clip It is used to clean the chute assembly and chute opening when snow and ice become lodged WARNING Never use your hands to clear a clogged chute asse...

Page 13: ...Unpacking Unpack the snow thrower and all its parts and compare against the list below 1 Snow Thrower 2 Discharge Chute Assembly 3 4 One Pair of Skid Shoes with hardware 4 Extra Shear Pins and Locknut...

Page 14: ...ble to the hole on drive control handle bar 3 Re attach drive control handle to the upper handle 4 Repeat step 1 3 to attach the auger cable NOTICE Do not bend or kink the control cables The cables sh...

Page 15: ...clearing snow from concrete asphalt and other smooth surfaces set the auger shave plate so that the bottom of the plate is just above the ground For clearing snow from gravel dirt and other rough surf...

Page 16: ...ake sure to overlap clearing paths Determine the direction of the wind If possible move in the same direction as the wind so that the snow is not thrown against the wind back into your face and on the...

Page 17: ...verse speeds 1 is the slowest forward speed and 4 is the fastest forward speed R1 is the slowest reverse speed and R2 is the fastest reverse speed Note There is no neutral drive setting since the driv...

Page 18: ...distance of the snow Raising the angle will increase the distance Lowering the angle will decrease the distance 1 Loosen the knobs on both side of the chute deflector and adjust the chute deflector t...

Page 19: ...ger overlapping the cleared areas and reduce forward speed For the best clearing efficiency clear snow before it melts refreezes and hardens Hard packed and wet snow can be very difficult to clear Cle...

Page 20: ...eck the tire pressure The pressure in each tire should be in the range of 20 24 psi for the best performance The pressure can be checked using an ordinary tire pressure gauge Fill the tires using a sm...

Page 21: ...in nylon locknut Do not over tighten the nylon locknut NOTICE Never replace the shear pins with standard pins or fasteners Damage may occur to the snow blower and drive systems DRIVE SPEED CONTROL CAB...

Page 22: ...h auger control handle inward to detach from the upper handle then disconnect the auger cable from the auger control handle 2 Remove 2 hex head screws and remove belt cover 3 Loosen the belt guide pin...

Page 23: ...ey when the belt is disengaged The pin should not be tight to the belt The pin should be loose enough to allow the belt to spin freely but not allow the belt to jump off the pulley 5 Connect the lower...

Page 24: ...er engagement handle and cable Cable and connection damage Free movement from engage to disengaged positions Binding or improperly routed cable Cable pulley s damage misalignment and binding Cable adj...

Page 25: ...er engine starts slowly move to RUN position as engine speed and operation stabilizes at the set rpm If engine still does not start move to half choke and crank engine Engine not primed with fuel Prim...

Page 26: ...d control cables see Drive Speed Control Cables Adjustment Drive engaged when drive control handle released Drive control cable binding won t release Repair replace cable as necessary Friction drive w...

Page 27: ...cessary Foreign material on pulleys and belt oil grease dirt etc Clean belt and pulleys as necessary replace belt if necessary Auger pulleys misaligned loose damaged or bent Replace or align pulleys a...

Page 28: ...P16 303070191 Shift Lever 1 P4 1 303030026 Pipe 4 P17 203050053 Shift Cable Adapter 1 P5 303020416 Screw bolt 4 P18 303070192 Shift Control Bracket 1 P6 303200005 Shift Cable 2 P19 303020146 Square N...

Page 29: ...Frame Assembly All Parts Number Begin with F 29...

Page 30: ...on Wheel Assembly 1 F54 303080145 Belt Keeper 1 F18 303160445 Hex Wheel Drive Shaft 1 F55 303020265 Hex Washer Screw 2 F19 303100051 6203Z Ball bearing 2 F56 303160432 Screw 1 F20 303042004 Flat Washe...

Page 31: ...Auger Housing Assembly All Parts Number Begin with H 31...

Page 32: ...3030059 Nylon Locknut 4 H12 203050108 spacer bush 4 H53 303020135 Screw 4 H13 203060012 Flange Bushing 8 H54 203010565 Lower Discharge Chute 1 H14 303180410 Auger Assembly L Black 2 H55 303020154 Squa...

Page 33: ...riginal receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CI...

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