background image

 

31 

Item 

Stock# 

Description 

Qty 

 

Item 

Stock# 

Description 

Qty 

303020240 

Flange Screw M8x20 

 

48  

303160151 

Big Pulley 

2  

303042005 

Flat Washer 8 

 

49  

303110014 

Key 4.7x70 

302090336 

Wheel Assembly Right 

 

50  

303060041 

Small Synchronous Pulley 

4  

303160583 

Steering Wheel 

 

51  

303060060 

Assist Shaft Hex Pipe 

5  

303030032 

Locknut M6 

 

52  

303160432 

Screw 

302080019 

Pressing Plate 

 

53  

303020154 

Square Neck Bolt M8x40 

303020087 

Bolt M6x25 

 

54  

303130094 

Small Tensioning Spring 

202190001 

Differential Assembly 

 

55  

303160191 

Sleeve 

303160585A 

Left Differential Shaft 

 

56  

303070202 

Small Flat Idler 

10 

303160586 

Bushing 

 

57  

303042005 

Flat Washer 8 

11 

302090335 

Wheel Assembly Left 

 

58  

303020265 

Flange Screw M8×30 

12  

303122002 

Dowel Pin 

 

59  

303160195A 

Tension Wheel Bushing 

13  

303180027 

Track Shift Rod Assembly 

 

60  

203100003 

Tension Wheel Assembly 

14 

303180028 

Bracket 

 

61  

303030077 

Locknut M8 

15 

303020492 

Flange Screw M6x10 

 

62  

303020444 

Flange Screw M6x12 

16 

203020362A 

Lower Shift Cable Control 

 

63  

303070168A 

Friction wheel Clamp 

17 

303121004 

Cotter Pin 2.5x30 

 

64  

302100001 

Rubber Ring 

18 

303070133A 

Guide Roller Bracket 

 

65  

303030087 

Nut M6 

19 

303020444 

Flange Screw M6x12 

 

66  

303060032 

Hex Wheel Drive Cover 

20 

303030032 

Locknut M6 

 

67  

303210003 

Fork Riveting 

21 

203020364 

Guide Roller  

 

68  

303050021 

Shaft Ring 35 

22 

303160177 

Screw 

 

69  

303030059 

Locknut M10 

23 

303030077 

Locknut M8 

 

70  

303042004 

Flat Washer 10 

24 

303180950 

Frame Assembly 

 

71  

303100051 

6203ZN Ball Bearing 

25  

303020248 

Screw M6x12 

 

72  

303160445B 

Hex Wheel Drive Shaft 

26  

203070078 

Big Frame Cover 

 

73  

303020494 

Flange Screw M10×20 

27  

303200012 

Lower Auger Cable Control 

 

74  

303121011 

Cotter Pin 1.8×25 

28  

303020444 

Flange Screw M6x12 

 

75  

303042004 

Flat Washer 10 

29  

303160177 

Screw 

 

76  

303180867 

Drive Bracket  

30  

203020364 

Guide Roller  

 

77  

303130073 

Extension Spring 

31  

303030032 

Locknut M6 

 

78  

303130072 

Extension Spring 

32  

303070134A 

Guide Roller Bracket 

 

79  

303180274A 

Friction Disk Bracket 

33  

303070206 

Cable Bracket 

 

80  

303030068 

Nut M10x1 

34  

303030032 

Locknut M6 

 

81  

303041015 

Spring Washer 10 

35  

203020364 

Guide Roller Bracket 

 

82  

303042004 

Flat Washer 10 

36  

303160177 

Screw 

 

83  

303160308 

Spacer 

37  

303070418A 

Guide Roller Bracket 

 

84  

303042001 

Flat Washer 6 

38  

303042023 

Flat Washer 8 

 

85  

303020444 

Flange Bolts M6×12 

39  

303041022 

Washer 8 

 

86  

303090029 

Synchronous Belt Wheel 

40  

303030066 

Nuts M8 

 

87  

303090030A 

Rim 

41  

202010107 

Engine 

 

88  

303020175 

Bolt M6×10 

42  

303043016 

Lock Washer 8 

 

89  

303160144 

Axle 

43  

303080144 

Belt Keeper 

 

90  

303100034 

6203ZN Ball Bearing 

44  

303042023 

Flat Washer 8 

 

91  

203050051 

Belt Cover 

45  

303020265 

Flange Screw M8x30 

 

92  

303020248 

Hex Washer Screw M6×12 

46  

Loncin BYO 

Flange Screw 

 

93  

302040026 

Synchronous Belt 750 

47  

303042005 

Flat Washer 8 

 

 

 

 

 

 
 

Summary of Contents for DB72024PA

Page 1: ...w Thrower with Power Assist Model DB72024PA Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com www PowerSmartUSA com Toll free 1 800 791 9458 M...

Page 2: ...2...

Page 3: ...ring Height 21 in Chute Rotation Angle 180 Speed 4 Forward 2 Reverse Tire Size 13 in Overall Dimensions L x W x H 40 6x36 6x22 3in Weight 193 lbs Thank you for purchasing PowerSmart products It is cru...

Page 4: ...l systems EM Engine Modifications and TWC Three Way Catalyst if so equipped SAFETY INFORMATION This symbol points out important safety instructions which if not followed could endanger the personal sa...

Page 5: ...n to avoid slipping or falling especially when operating in reverse PREPARATION Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires branches...

Page 6: ...has come to a complete stop When stepping backwards be cautious about any obstacles beneath your feet or behind you avoid falling SERVICE Stop the engine before making any adjustments Check for misali...

Page 7: ...ing at all times until fueling is complete Do not use a nozzle lock open device OPERATION Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the...

Page 8: ...fore you leave the operation position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections Never put you...

Page 9: ...control lever handles and cables periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions Maintain...

Page 10: ...ontrol Lever Chute Deflector Control 10 11 Skid Shoe Wheel Tire 3 Drive Speed Gear Control 12 Belt Cover 4 Auger Control Lever 13 Lower Handle 5 Chute Rotation Handle 14 Electric Start Button 6 7 8 9...

Page 11: ...trol Handle to engage the augers release to disengage the augers Chute Rotation Handle To adjust snow discharge direction rotate the handle clockwise or counter clockwise should rotate 180 degrees Ski...

Page 12: ...ore using your Snow Thrower WARNING This snow thrower is heavy Assembly procedures may require lifting equipment utilizing two people STEP 1 INSTALLING THE UPPER HANDLE 1 When installing the Upper Han...

Page 13: ...note that the Chute Deflector Cable will be pre attached to the Upper Handle 2 Insert Lower Discharge Chute Support Tube Assembly into the designated Chute opening for the Lower Discharge Chute while...

Page 14: ...rfaces set the auger shave plate so that the bottom of the plate is just above the ground For clearing snow from gravel dirt and other rough surfaces set the auger shave plate slightly above the groun...

Page 15: ...ing it in Remove the dipstick to check the oil mark 5 Slowly add more oil and repeat step 4 until the oil mark reaches to the top of the dipstick Do not overfill the crankcase 6 Check for oil leaks Ti...

Page 16: ...oad to the engine since this may damage the engine Some parts of your snow thrower may freeze under extreme temperature conditions Do not attempt to operate your snow thrower with frozen parts If the...

Page 17: ...se speed Note There is no neutral drive setting since the drive control handle must be engaged for movement Neutral is achieved when the drive control handle is disengaged CHUTE DISCHARGE DIRECTION AD...

Page 18: ...tch key 5 Press the primer bulb 3 times 6 Plug the power cord to starting motor 7 Press the start button for 2 3 seconds or until the engine starts NOTE If the engine does not start after 2 3 seconds...

Page 19: ...Wet snow will tend to clog and stick more to the augers and chute Keep the auger engaged as much as possible when clearing wet snow to help prevent clogging WARNING If snow is filled with foreign mate...

Page 20: ...k the tire pressure The pressure in each tire should be in the range of 20 24 psi for the best performance The pressure can be checked using an ordinary tire pressure gauge Fill the tires using a smal...

Page 21: ...necessary to unscrew the nut from the broken shear pin and drive out the broken pin 2 Insert a new shear pin through the hole in the auger shaft and tighten using the shear pin nylon locknut Do not ov...

Page 22: ...ure the engine is off and remove the spark plug wire from the spark plug to ensure the engine cannot accidently start Note Record component position before disassembly to assist in reassembly 1 Discon...

Page 23: ...n should be loose enough to allow the belt to spin freely but not allow the belt to jump off the pulley 5 Connect the upper cable to the auger control handle 6 Install belt cover using Qty 2 hex screw...

Page 24: ...nk or carburetor Fuel stabilizer can be added to the fuel in can to extend its shelf life for storage Store the unit in a locked dry place out of the reach of children to prevent unauthorized use or d...

Page 25: ...rime engine see Engine Operator s manual Fuel incorrect old or stale will not ignite Empty and clean fuel tank carburetor refill with fresh clean gasoline Note Fuel may become stale after 30 days in s...

Page 26: ...d control cables see Drive Speed Control Cables Adjustment Drive engaged when drive control handle released Drive control cable binding won t release Repair replace cable as necessary Friction drive w...

Page 27: ...cessary Foreign material on pulleys and belt oil grease dirt etc Clean belt and pulleys as necessary replace belt if necessary Auger pulleys misaligned loose damaged or bent Replace or align pulleys a...

Page 28: ...25 203021099 Cable Holder 2 8 303180951 Upper Handle 1 26 303160748 Control Rod 1 9 303030025 Nut M6 2 27 203070079 Knob 2 10 303070273B Auger Control Lever 1 28 303130074 Spring 2 11 303160235 Bushin...

Page 29: ...Pinion Gear 1 9 303020546 Flange Bolt M6x40 2 29 303020165 Square Neck Bolt M8 55 1 10 303030077 Locknut M8 1 30 303010176 Screw 6x16 3 11 303130325 Spring 1 31 303020246 Flange Bolt M6 16 1 12 303071...

Page 30: ...30 Frame Assembly...

Page 31: ...1 68 303050021 Shaft Ring 35 1 22 303160177 Screw 1 69 303030059 Locknut M10 1 23 303030077 Locknut M8 6 70 303042004 Flat Washer 10 1 24 303180950 Frame Assembly 1 71 303100051 6203ZN Ball Bearing 2...

Page 32: ...32 Auger Housing Assembly...

Page 33: ...ley 1 13 303060055 Flange Bushing 2 42 303110014 Flat Key 1 14 303070260 Seal 1 43 303042005 Flat Washer 8 1 15 303090031 Worn Gear Case R 1 44 303020279 Flange Bolt M8x25 1 16 303020489 Screw M6x18 6...

Page 34: ...34 Engine Exploded View and Parts List...

Page 35: ...35...

Page 36: ...36...

Page 37: ...37...

Page 38: ...riginal receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CI...

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