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Read, understand and follow all instructions on your Snow Thrower and in this Operator's Manual 
before attempting to assemble and operate your machine. 

 

 

Keep this manual in a safe place for future and regular reference. If replacement parts are needed, 
refer to the manual. 

 

 

Stay alert, watch what you are doing and use common sense when operating your Snow Thrower. 

 

 

Do not use your Snow Thrower while you are tired or under the influence of drugs, alcohol, 
medication. A moment of inattention while operating the Snow Thrower may result in severe bodily 
injury. 

 

 

NEVER LEAVE YOUR RUNNING SNOW THROWER UNATTENDED. Stop the engine. 

 

 

Do leave your Snow Thrower until it has come to a complete stop. 

 

 

When stepping backwards, be cautious about any obstacles beneath your feet or behind you avoid 
falling. 

 

SERVICE 

 

 

Stop the engine before making any adjustments. Check for misalignment, breakage of or binding of 
moving parts, and any other conditions that may affect operation. 

 

 

If damaged, have the Snow Thrower serviced by a qualified repair person using only identical 
replacement parts. This will ensure that the safety of the Snow Thrower is maintained. 

 

SAFE HANDLING OF GASOLINE 

 
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is 
extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is 
spilled on yourself or your clothes which can ignite, wash your skin and change clothes immediately. 
 

 

Use only an approved gasoline container. 

 

 

Extinguish all cigarettes, cigars, pipes and other sources of ignition. 

 

 

Never fuel machine indoors. 

 

 

Never remove gas cap or add fuel while the engine is hot or running. 

 

 

Allow engine to cool at least two minutes before refueling. 

 

 

Never over fill fuel tank. 

 

 

Replace gasoline cap and tighten securely. 

 

 

If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 
minutes before starting the engine. 

 

Summary of Contents for DB7004

Page 1: ...tage Gas Snow Thrower Model DB7004 Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com www powersmartusa com Toll free 1 800 791 9458 Mon Fri 9...

Page 2: ...2...

Page 3: ...ne Engine oil Capacity 20 fl oz Fuel Tank Capacity 0 66 Gallon Start Recoil Clearing Width 24 in Clearing Height 16 in Chute Rotation Angle 180 Tire Size 10 in Overall Dimensions L x W x H 45 3 x 25 2...

Page 4: ...control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped SAFETY INFORMATION This symbol points out important safety instructions which if not followed could endanger the perso...

Page 5: ...oughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires branches and other foreign object which could be tripped over or thrown by the auger impelle...

Page 6: ...nment breakage of or binding of moving parts and any other conditions that may affect operation If damaged have the Snow Thrower serviced by a qualified repair person using only identical replacement...

Page 7: ...s the machine unsafe and may cause personal injury The control levers must operate easily in both directions and automatically return to the disengaged position when released Never operate with a miss...

Page 8: ...pull rapidly Rapid retraction of starter cord kickback will pull hand and arm toward engine faster then you can let go Broken bones fractures bruises or sprains could result If situations occur which...

Page 9: ...such as water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage Check fuel line tank cap and fittings frequently for cracks or leaks...

Page 10: ...ons of the various components and controls of this snow thrower 1 Fuel Tank Cap 9 Skid Shoe 2 Drive Control Handle 10 Discharge Chute Deflector 3 Chute Deflector Lever 11 Discharge Chute 4 Auger Contr...

Page 11: ...ers release to disengage the augers Chute Rotation Handle To adjust snow discharge direction rotate the handle clockwise or counter clockwise Skid Shoe Position the shoes based on the surface conditio...

Page 12: ...le with Discharge Chute Assembly 3 Crank Handle 4 One Pair of Skid Shoes with hardware ASSEMBLY Your Snow Thrower will require some assembly Please complete the following steps before using your Snow...

Page 13: ...ottom of the plate is just above the ground For clearing snow from gravel dirt and other rough surfaces set the auger shave plate slightly above the ground to avoid dirt and gravel from entering the a...

Page 14: ...it in Remove the dipstick to check the oil mark 5 Slowly add more oil and repeat step 4 until the oil mark reaches to the top of the dipstick Do not overfill the crankcase 6 Check for oil leaks Tight...

Page 15: ...Stop the motor before removing debris Use the supplied clean out tool to unclog the chute Do not walk in front of your running Snow Thrower Do not direct discharged snow towards bystanders Do not appl...

Page 16: ...o the desired direction Turn the chute rotation handle clockwise or counter clockwise until the desired position is reached WARNING Never direct the chute outlet toward people or animals While snow ma...

Page 17: ...s and reduce forward speed For the best clearing efficiency clear snow before it melts refreezes and hardens Hard packed and wet snow can be very difficult to clear Clearing wet heavy snow can be a ch...

Page 18: ...buildup before storing or transporting Be sure to secure the unit while transporting 3 Inspect the Snow Thrower carefully for worn loose or damaged parts Check connections and screws and tighten if n...

Page 19: ...ter engine starts slowly move to RUN position as engine speed and operation stabilizes at the set rpm If engine still does not start move to half choke and crank engine Engine not primed with fuel Pri...

Page 20: ...EXPLODED VIEW AND PARTS LIST Auger Housing Assembly 20...

Page 21: ...olt 1 14 303042009 flat washer 1 15 303160177 Screw 1 16 303071007 Guide Roller Bracket 1 17 303020444 Hex flang bolts M6 12 1 18 303020244 Hex flang bolts M6 14 2 19 303160656 Pulley Half 1 20 303020...

Page 22: ...surface Locknut M8 6 8 303042013 flat washer 6 9 302080044 Snow scrape slice 2 10 303020161 Square Neck Bolt M8 25 6 11 303180903 Auger 1 12 303042009 flat washer 2 13 203010815 Big belt pulley 1 14...

Page 23: ...23 Frame assembly...

Page 24: ...el 1 20 303020152 square bolt 1 21 303071022 small tensioning plate 1 22 303020520 Tension wheel bushing 1 23 303100078 bearing 62900Z 1 24 303210028 tension pulley 25 303030077 flange surface Locknut...

Page 25: ...25 Chute Assembly...

Page 26: ...10817 Steering gera guard 1 22 203010818 Steering gear seat 1 23 303030032 Locknut 2 24 303050032 Closing Ring 1 25 303160662 Z lever 1 26 303042004 flat washer 2 27 203020384 Rocking bar handle 1 28...

Page 27: ...control panel 1 6 303020139 T screw M8x55 4 21 303071016 Chute joystick 1 7 303180907 Upper handle assembly 1 22 203070079 Knob 1 8 303030032 Locknut M6 4 23 303030077 Locknut M8 1 9 303043010 Saddle...

Page 28: ...Engine Assembly 28...

Page 29: ...pacer 1 12 303070202 Small Flat Idler 1 13 303020154 Square bolt 1 14 303160195A Small tension wheel casing 1 15 303210001 Small tension wheel riveting 1 16 303030077 flange surface Locknut 1 17 30316...

Page 30: ...ENGINE EXPLODED VIEW AND PARTS LIST 30...

Page 31: ...31...

Page 32: ...32...

Page 33: ...33...

Page 34: ...riginal receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CI...

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