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Powermatic Better By Design 1150-A, Maintenance Instructions And Parts List

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Summary of Contents for Better By Design 1150-A

Page 1: ...Model 1150 15 381 mm Drill Press MAINTENANCE INSTRUCTIONS AND PARTS LIST Better ByDesign Iiii McMINNVILLE TENNESSEE 37110 0 AC e15 473 5 51 III CC JO Z l1 0 1 7 _ ...

Page 2: ...duct not bea ng ts anginal serial number plate This warranty does not apply to normal Near and tear corrosion abrasion or repaffs required due to natural causes or acts of God To obtaIn the fastest possible warranty service you must first notIfy in writing the authorized Powermatic distributor from whom you purchased the product SpecifYing the product by catalog number and serial number 2 the date...

Page 3: ...rect speed and feed rate for a variety of materials For materials not shown con suit the material supplier for correct speed and feed rate Adjust speed on variable speed models only with the power on On step cone models make sure power is off and the spindle has come to a complete stop before opening the access door to change speeds 10 Never Drill Freehand Always block or clamp the work piece A dr...

Page 4: ...holds itself harmless for any injury that may result from the use Do Not equip a 1150 A Drill Press with a motor larger than 1 horse power nor with a motor with a speed greater than 1800 rpm unless specifically authorized to do so in writing by Powermatic SPECI FICATIONS Spindle Travel 6 152mm Quill Diameter 2 3 16 55 6mrn Column Outside Diameter 3 76mrn Column Wall Thrickness 3 16 4 8mrn Column L...

Page 5: ...DIMENSIONAL DRAWING 7 I I r I i 10 I I i So I 11 r I I I I t o J 1 f 15 _ _ 20 II 21 8 PhDD _ J TABLE 18 R 11 PROD 12 1 16 c c I 0 14 TILT TABLE I J I l 10 1 14 1 UTILITY TABlE 5 ...

Page 6: ...models the legs are not attached to the table they are packed separately To assemble the legs to multiple spindle models carefully support machine on forklift tines or other temporary supports and bolt legs securely into position The tables of multiple spindle models are at times shipped in more than one piece In ioining table halves use alignment pins provided before securing bolts These pins gua...

Page 7: ... _ _ _ F M 0 TOR SHEAVE BELT f 18 HEX NUT 4 REao SPACER USED ON MOTOR MAY BE DEPENDING LENGTH OF FIGURE 1 MOTOR INSTALLATION VLOCK SCREW MOWR sa H DC7 BELT o C o o c o FIGURE 2 BELT TENSIONING 7 ...

Page 8: ...er sheave on the spline driver has two setscrews which must be unlocked for the sheave to be moved A fter adjustment lock the setscrews bring the lock nut down against the hub of the upper sheave and bend a tab of the lockwasher into the nut to lock its position INSTALLI NG CHUCK a Wipe off the No 33 spindle taper and tapered socket in chuck body Fig 5 with a clean cloth Make sure no foreign parti...

Page 9: ... v S _ lTRO I UB FIGURE 4 VIS SPEED ADJUSTMENT SPINDLE SPINDLE THREADS Jt CHUCK CHUCK TiGHTEN lOOSEN CHUCK KEY COllAR 0 0 r j p L R QUILL r LOCK t HANDLE h u u A FIGURE 5 FIGURE 6 KEY CHUCK INSTALLATION QUILL FIT UP ADJUSTMENT 9 ...

Page 10: ...housing and make certain tongue on return spring H is properly inserted in slotted end of pinion shaft Replace cover and adjust spring tension as instructed under heading QUI LL RETURN SPRING ADJUSTMENT LUBRICATION All ball bearings in your Powermatic drill press are sealed for life requiring no lubrication Points requiring lubrication are 1 Internal spline drive assembly Keep this area well lubri...

Page 11: ...o o o I FRONT REF HEAD nOM VIEW FIGURE 7 QUILL REMOVAL o SRINE FIGURE 8 SPINDLE ASSEMBLY SETSCREW 1 1E SPINCt E TAPER SOCKET OR KEYCHU K o ...

Page 12: ...to extend as far as possible into chuck jaws Apply pressure against bit end with a wood block and while holding pressure tighten chuck jaws securely Remove dime and move chisel up against chisel housing Set lockscrew 0 tightly Affix fence assembly to tilting tables as pictured in Fig 9 The mortise attachment is now ready to use Use short pecking strokes on all mortise operations If chisel end begi...

Page 13: ...ol Heats 4 Noisy motor 1 Excessive speed 1 Reduce speed Up or Burns Work 2 Use pecking operation to clear ch ips 2 Chips not clearing 3 Sharpen tool or replace 3 Dull tool 4 Increase feed enough to clear chips 4 Feed rate too slow 5 Reverse motor rotation refer to motor wiring diagram 5 Rotation of drill incorrect 6 Use cutting oil or coolant on steel coolant on steel ori II Leads 0 ff 6 Failure t...

Page 14: ...UilL ASSY ONLY 2640017 if Jk I __ ct Ji 1 0 J _ _ 0 0 I G7 NOTES I ITEMS 6 THRU 49 COMPRISE ASSY NO 9COJIS RAPID SET STOP AND IS USED IN LIEU OF ITEM 12 2 ITEMS U THRU 54 COMPRISE ASSY NO 9100016 TURRE T HANDLE ASSY ANLJ IS USED IN LIEU or ITEMS 6 8 ANf f 0 I m I m 0 0 en sm coS IOJ r l C OC 0 0 2 G Z iC t am m DC cnJ Oc nO m i ...

Page 15: ...L 1 23 6060009 BEARING 1 24 2749037 SPINDLE ASSY 1 SPRING KEY 1 CHUCK ONL Y 25 3749105 TAPER SOCKET SPINDLE 1 SPRING 1 TAPER SOCKET ON L Y 26 6118005 JACOBS CHUCK 1 2 w 33 MT 1 27 2440013 HEAD SLEEVE LOCK ASSY WELD I1 MENT 28 3277028 DRILL PRESS HEAD 1 29 3448014 HEAD SLEEVE LOCK 1 30 6861513 FLAT WASHER 1 2 1 31 3526039 NUT 1 2 13 1 32 3661016 RETAINING RING 1 33 3104010 SPRING COVER 1 34 6715116...

Page 16: ...VARIABLE SPEED ASSEMBLY I I I I F C I CO t I I i I I ...

Page 17: ...T 1 30 3387028 FLAT KEY 3 16 x 1 4 x 3 5 16 1 31 2042163 MOTOR MOUNT BASE ASSY 1 2250140 VIS GUARD ASSY ITEMS 32 THRU 37 32 6714083 BUT HD SCA 1 4 20 x 1 2 2 33 6458002 RUBBER MOLDING 2Ft 34 2250131 GUARD ASSY WELDMENT 1 35 6710003 TRUSS HD SCA 10 24 x 1 2 2 36 6860800 FLAT WASHER NO 10 2 37 6510009 SPEED NUT 2 2388061 ViS PLATE KIT ITEMS 38 THRU 42 38 3119003 IDENTiFICATION DECAL MODEL 1 NOJ 39 3...

Page 18: ...STEPCONE ASSEMBLY I e 18 ...

Page 19: ...1 24 6515001 HEX NUT 5 16 18 1 25 6715143 FLAT PT SET seR 5 16 18 x 1 1 4 1 2717003 STEPCONE MOTOR SHEAVE ASSY ITEMS 26 27 26 3718032 STEPCONE SHEAVE 1 27 6715014 CUP PT SOC SET SCR 5 16 18 x 1 2 1 2388062 STEPCON E PLATE KIT ITEMS 28 THAU 32 28 3119004 IDENTIFICATION DECAL 1 29 3119005 IDENTIFICATION DECAL 2 30 3330284 SAFETY DECAL NOT SHOWN 1 31 3312228 SERIAL PLATE NOT SHOWN 1 32 6747000 DRIVE ...

Page 20: ...PRODUCTION TABLE S E ASSEMBLY J O t I 4 _ 9 D _ _ I 1 20 ...

Page 21: ...UG 1 2 14 1 17 3797303 PRODUCTION TABLE 1 2695019 PRODUCTION TABLE LOCK SCR ASSY ITEMS 18 THRU 20 18 3268002 HANDLE 1 19 3695014 LOCK SCR 1 20 3406016 KNOB 1 TABLE RAISING RACK ASSY ITEMS 21 THRU 27 21 2645003 RACK MOUNTING SPRING PIN 6626033 1 3 16 x 2 22 TABLE ELEVATING GEAR RACK 1 24 LONG 23 3650005 6715118 HALF DOG PT SOC SET SCR 5 16 2 18x3 4 24 6515001 HEX NUT 5 16 18 2 25 THRUST BEARING COL...

Page 22: ...I c i l NDL E TABLE AND LEG ASSEMBLY I 1 g l I ...

Page 23: ...LE W O T SLOTS 1 11 3797067 THREE SPINDLE TABLE WI T SLOTS 1 12 3797037 FOUR SPINDLE TABLE WIO T SLOTS 1 13 3797066 FOUR SPINDLE TABLE WI T SLOTS 1 14 FIVE SPINDLE TABLE ASSY W O 2797122 1 T SLOTS 15 2797124 FIVE SPINDLE TABLE ASSY WI 1 T SLOTS 16 2797014 SIX SPINDLE TABLE ASSY W O 1 T SLOTS 17 2797125 SIX SPINDLE TABLE ASSYWI 1 T SLOTS 18 2797015 EIGHT SPINDLE TABLE ASSY W O 1 T SLOTS 19 2797126 ...

Page 24: ... 1 5 3448014 HEAD SLEEVE LOCK 1 6 2440013 HEAD SLEEVE LOCK ASSY WELD 1 MENT 7 3797052 UTILITY TABLE 1 8 2797008 TILTING TABLE ASSY 1 9 3096008 I SAFETY COLLAR 1 10 3598023 BRASS PROTECTOR SET SCR PLUG 2 7 16 x 3 16 11 6718055 CUP PT SOC SET seR 1 2 13 x 1 2 2 12 3098209 I DRILL PRESS COLUMN 1 13 3042121 DRILL PRESS BASE 1 14 6718056 CUP PT SOC SET seR 1 2 13 x 3 4 1 15 9100014 FINISHED BASE IN LIE...

Page 25: ...OTOR l3 60 HI H4 TI I rTOR STARTER OTY REF POWERMATIC NO MFG DESCRIPTiON I SWITCH FURNAS MCMENTARY A ISHl3IJT1 N B2813IB 6821014 y 6831068 TRANSFORMER IIS 230 24V SO VA TI 1 237460 24 V 75 VA 6831069 230460 IISV SO VA 6831070 STARTER MAG W XMR 1 24V FURNAS 14CFI07013 1M 6816119 10 IISV 14CFi0700 6816138 I iWlTH 6816122 3l2l 24 V 14BFJ2BJ7180 MR 6816126 30 IISV o 148F328A71BA MOTOR ELEC 1f P I 1200...

Page 26: ...6007 SELF TAPPING PAN HD SCR NO 8 x 5 8 2 8 6122023 TUBE CLAMP C3053A 6 2 9 6833009 BLACK PLASTIC TUBE 3 8 4 NO PART NO DESCRIPTION i 10 6850015 PRESSURE VALVE GLOBE NO 13 I 1 8 11 3402002 SINGLE SPINDLE COOLANT SYSTEM 1 MANIFOLD 12 6634071 CLOSE NIPPLE FITTING PIPE 1 8 x 3 4 1 13 6634081 HEX BUSHING FITTING PIPE 3 8 x 1 8 1 14 6714018 SOC HD CAP SCR 1 4 20 x 3 4 2 15 6634020 FITTING PIPE 1 2 x 4 ...

Page 27: ...160002 COOLANT SYSTEM H 16 2 SPINDLE 3 SPINDLE 4 SPINDLE I i f f I PART NO DescRIpTION QTY 6634020 FITTING PIPE 1 2 x 4 2 SPINDLE 3 SPINDLE 4 SPINDLE 3 3 3 2 6634038 FITTING PIPE 1 2 14 90 u FEMALE ELBOW 2 SPINDLE 3 SPINDLE 4 SPINDLE 2 2 2 3 6634082 FITTING PIPE 3 8 x 1 4 HEX BUSHING 2 SPINDLE 3 SPINDLE 4 SPINDLE 1 1 1 4 6634090 FITTING PIPE 1 4 CLOSE NIPPLE 2 SPINDLE 3 SPINDLE 4 SPINDLE 1 1 1 5 3...

Page 28: ...EED ROD 3670053 1 11 3096011 COLLAR 1 12 6813056 1 13 SPRING 5 8 ID x 7 800 x 10 LG 6861502 FLAT WASHER 1 200 x 1 8 TH 1 14 6716042 HEX HD SCR 3 8 16 x 3 2 15 1 16 3063053 COLUMN BRKT 3670052 LONER FEED ROD 1 17 3096014 COUPLING COLLAR 1 18 FOOT LEVER PIN 1 19 3584002 HEX HD NUT 1 2 13 xl 6518001 1 20 PEDAL ARM 3025030 1 21 LONER MTG 8R KT 3063054 1 6517001 HEX HD NUT 7 16 14 22 1 23 LOCK WASHER 7...

Page 29: ...1 6626032 2709026 3720020 6710063 QTY DESCRITPIDN GUARD CLAMP ASSY WELDMENT LOCK WASHER 5 16 HEX HD SCR 5 16 18 x 3 4 SOC HD CAP SCR 3 8 16 x 7 8 1 DRILL PRESS GUARD ASSY WELD 1 SPRING PIN 3 16 x 1 1 4 2 DRILL PRESS GUARD SHAFT ASSY 1 PLASTIC GUARD 1 BUT HD SOC SCR No 10 24 x 1 2 2 1 2 2 I f ...

Page 30: ... HEAD RAISING ASSEMBLY OPTIONAL 10 i dJ I i I I I 16 l 12 19 i_ _ I o 30 ...

Page 31: ...P PT SOC SET SCR 3 8 16 2 x 3 8 13 6626040 SPIRNG PIN 1 4 x 1 1 4 1 14 3237332 WORM GEAR 1 15 3298237 GEARBOX HOUSING 1 16 6670018 RETAINING RING 2 17 3709020 GEAR SHAFT 1 18 2240072 HEAD RAISING GEAR ASSY 1 19 3737023 GEAR SPACER 1 2645008 HEAD RAISING RACK ASSY ITEMS 20 THRU 26 20 3650004 HEAD RAISING RACK 1 21 6626033 RACK MOUNTING SPRING PIN 1 3 16 x 2 22 6715118 HALF DOG PT SOC SET SCR 5 16 2...

Page 32: ...VARI SLO ATTACHMENT OPTIONAL U tJ fT1 f f I ...

Page 33: ...5100 16 1 10 j 6861201 3773305 FLAT WASHER 5 16 vARI SLO MTR MTG STUD 8 4 12 3064411 VARI SLO ATTACHMENT MTG BRK 1 13 3718035 VARI SLO ATTACHMENT COUNTER 1 SHAFT SHEAVE 14 6715016 CUP PT SOC SET SCR 5 16 18 x 5 16 4 ONE NOT SHOWN 15 16860BOO FLAT WASHER No 10 2 16 6860802 LOCK WASHER No 10 2 17 16510001 HEX NUT No 10 24 2 18 12250134 VARI SLO GUARD ASSY WELD 1 19 6710003 TRUSS HD SCR No 10 24 x 1 ...

Page 34: ...2 5 3212005 HOLD DOWN FINGER 1 6 6715106 THUM8 SCR 5 16 18 x 3 4 1 7 3670050 HOLD DOWN FINGER ROD 1 8 6715105 THUMB SCR 5 16 18 x 1 2 2 9 6518001 HEX NUT 1 2 13 2 10 3837007 MODIFIED WASHER 1 2 2 11 3063055 HOLD DOWN BASE BRKT 1 12 3195001 BACK UP BOARD FENCE 1 13 6715051 FLAT HD SCR 5 16 18 x 1 1 2 2 14 3092015 CLAMP 2 15 6718063 sa HD SCR 1 2 13 x 1 1 2 2 0 1 2 G r f REF TA8LE 1 1 t I REF COLUMN...

Page 35: ... PDWERMATIC _ _ I I I 35 ...

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