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Page 1: ...EDP 0460123 Model 26 MAINTENANCE INSTRUCTIONS AND PARTS LIST BetterByDesign Iiii McMINNVILLE TENNESSEE 37110 D AC 615 473 5551 ...

Page 2: ...Slide Adjustment 14 Changing Speeds 14 1iter Gauge Adjustment 15 Fence Assembly Removal 15 Before Operating 15 PARTS LIST Stand And Table 16 PARTS Exploded View 17 PARTS LIST Body Assembly 18 PARTS Exploded View 19 3 4 INCH SPINDLE ASSENBLY 20 1 INCH SPINDLE ASSEMBLy 21 INTERCHANGEABLE SPINDLE ASSEMBLy 22 SPINDLE ASSEMBLIES Shank Arbors Wrenches 23 GUARD Safety Ring And Parts List 24 MITER GAUGE O...

Page 3: ...put forth in this manual were in effect at the time of pUblication However owing to Powermatic s policy of continuous improvement changes to these specifica tions may be made at any time without obligation on the part of POWERMATIC The information and recommendations contained in this publi cation come from sources believed to be reliable and to represent the best current practice Powermatic does ...

Page 4: ... warranty does not apply to normal wear and tear corrosion abrasion or repairs required due to natural causes or acts of God To obtain the fastest possible warranty service you must first notify in writing the authorized Powermatic distributor from whom you purchased the product specifying 1 the product by catalog number and serial number 2 the date the product was delivered to you 3 a description...

Page 5: ...ng your undi vided attention Looking around talking to someone and horseplay are careless acts that can result in serious injury DO NOT OVER REACH Maintain a balanced stance and keep your body under control at all times Do not overreach or use excessive force to perform any operation EYES Always wear approved safety goggles glasses or a face shield when operating the shapero There are no excep tio...

Page 6: ...er s cutting only the underside of the workpiece and providing a distance guard for the operator 6 STOCK FEED Feed stock opposite to the direction of the cutter rotation p lS Never back stock out of the cutter once the cut has been started Instead pull the stock straight back away from cutter and begin the cut again Fig 2 FIGURE 2 feed 7Z ZZl pvzL zL 2ll 2 L I I 1 _____________ _J pull stock strai...

Page 7: ...be jointed on one surface before attempt ing to use it on the shapero JOB COMPLETION The operator should never leave his work station for any reason without turning off the shaper and waiting for the spindle to come to a complete stop When the operation is complete he should clean up the shaper and work area Never clean the shaper with the power ON and never use the hands to clear sawdust and debr...

Page 8: ...ELETS ETC USE SAFETY FACE SHIELD GOGGLES OR GLASSES TO PROTECT EYES AND OTHER PERSONAL SAFETY EQUIPMENT AS REQUIRED STOP MACHINE BEFORE MAKING AOJUSTMENTS OR CLEANING CHIPS FROM WORK AREA KEEP THE flOOR AROUNO THE MACHINE CLEAN ANO FREE FROM SCRAPS SAWDUST OIL OR GREASE TO MINIMIZE THE DANGER OF SLIPPING 3330283 TURN CUTTER WHILE IN THE RAISED AND LOWERED POSITIONS BY HAND TO CHECK FOR INTERFERENC...

Page 9: ...ut 1 solid 4 7 8 123 825mm 3 4 Interchangeable 3 1 2 Interchangeable 2 1 4 76 2mm 57 15mm Spindle travel 3 Spindle speed RPM 7 000 10 000 Tablecounte bore 7 dia x 11 16 deep Fence size each side 3 3 4 x 12 3 8 Weight domestic boxed with 2hp motor 450 Ibs app 76 2mm 7 000 10 000 RPM 177 8 dia x 17 4625mm deep 94 25 x 314 325mm 204 12kg app The above specifications dimensions and design characterist...

Page 10: ...QUILL SLIDE Schematic FIGURE 7 CUTTER QUILL MOTOR 10 BASE PINION SHAFT HANDWHEEL ...

Page 11: ... hex head cap screws A that hold the motor slide base to loosen belt base to the quill siae and slide the motor base towards the quill B Fig 8 Attach the belt and tighten by sliding the motor base away from the quill Proper belt tension is reached when the belt can be depressed about 1 8 inch to 1 4 inch between the pulleys Fig 9 Tighten the two hex head cap screws NOTE Check to see that the sheav...

Page 12: ...cles SHAPER ADJUSTMENTS Check all mounting screws and bolts to see that they are locked When changing tools adjusting the drive belt or doing clean up and maintenance always unplug the machine from its power source and turn the start switch to the OFF position 12 Squaring The Fence Periodically the wood fence will have to be squared with the mounting surface and adjusted parallel to each other To ...

Page 13: ...to renew the fences before they require replacement FIGURE 11 shaper fence assembly Spindle Replacement To remove the interchangeable spindle select the proper rectangular hole in the standard shaper wrench and place it over the flats on the top of the spindle Fig 12 spindle assembly FIGURE 12 turn spindle wrench counter clockwise Place a wrench on the hexagonal drawbar nut as shown Hold the top o...

Page 14: ...l develop side play This is noticeable when clamping the slide in position and there is a definite 14 movement at the top of the spindle To adjust the slide loosen the two gib screw hex nuts Fig 1S and lightly tighten the gib screws with an allen wrench Lock the gib nuts down to provide the slight play required to allow the slide free movement Readjust gib screws if the slide is difficult to move ...

Page 15: ...ence assembly in a safe place and clean before re mounting on table FIGURE 18 Before Operating Check the motor and switch wiring diagrams for proper voltage connections before applying power to the machine see pp 26 27 for wiring diagrams Turn the main drive motor on momentarily to check for proper rotation The spindle should rotate counterclockwise when looking down on the spindle Correct as requ...

Page 16: ... PT 50 3408206 LABEL CAUTION SPINDLE 5 16 18 X 3 8 2 SHIPPED DRY NOT SHOWN 1 12 6715025 SCR SOC HD CAP 5 16 18 51 3330283 PLATE SAFETY NOT X 3 4 2 SHOWN 1 13 6714004 SCR soc SET CUP PT 1 4 20 X 1 4 2 14 3406005 KNOB ADJUSTING SCREW 2 15 3690005 SCREW ADJUSTING 2 16 3064035 BRACKET FENCE 2 17 3250060 GUARD SHAPER BODY 1 18 6716012 SCR SO HD CAP 3 8 16 X 1 2 19 3063073 BRACKET MOUNTING FENCE SHAPER ...

Page 17: ...PARTS Exploded View 17 ...

Page 18: ...009 NUT HEX THIN HEIGHT 5 8 TEFC 1 11 FLEXLOC 31 FKF 1011 1 6471400 MOTOR ELEC 1 1 2HP 1PH 15 6861702 WASHER NYLATRON 5 8 2 3600 RPM 115 230V 56 FR I 16 3735006 SPACER ELEVATING SCREW 1 TEFC 1 17 3730012 SLIDE HEAD 1 6471412 MOTOR ELEC 1 1 2HP 3PH 18 3387002 KEY MOTOR BASE 2 3600RPM 200V 56FR TEFC 1 19 6626028 PIN SPRING 3 16 X 1 2 2 6471413 MOTOR ELEC l l 2HP 3PH 20 6716032 SCR HEX HD 3 8 16 X 1 ...

Page 19: ...PARTS Exploded View o N W a J U 19 ...

Page 20: ... 6549004 I I 12 1 9 8 DESCRIPTION Nut 3 4 Spindle Lockwasher 3 4 Spindle Spacer Spindle 3 4 x 1 2 Spacer Spindle 3 4 x 3 4 I i Screw Button Head Soc 8 32 x 1 2 Ring Retainer RSN 137 Retainer Bearing Spindle 3 4 Solid Key Square Bearing 6205 2 RSTG 5100 98 Truarc External Ring Retainer IN 206 Quill Ring Retainer 5100 275 Sheave Spindle Washer WD 4 Lock Bearing Steel Plain Nut Bearing Lock N 04 EDP2...

Page 21: ...J 1 9 8 DESCRIPTION Nut I Spindle Lockwasher I Spindle Spacer Spindle 1 x 1 2 Spacer Spindle 1 x 3 4 1 12 Screw Button Head Soc 8 32 x 1 2 Ring Retainer RSN 137 Retainer Bearing Spindle I Solid Key Square Bearing 6205 2RSTG 5100 98 Truarc External Ring Retainer IN 206 Quill Ring Retainer 5100 275 Sheave Spindle Washer Lock Bearing Steel Plain Nut Bearing Lock N 04 14 EDP 2749038 Parts List QTY 1 1...

Page 22: ...EDP 2749049 Parts List DESCRIPTION Bottom Head Sea 8 32 X 1 2 Ring Retainer RSN 137 Retainer Bearing Spindle Interchangeable straight shank Spindle Interchangeable taper shank Bearing 6205 2RSTG 5100 98 Truarc External Ring Retainer 5100 275 Quill Ring Retainer IN 206 Sheave Spindle Washer WD 4 Bearing Lock Steel Plain Nut Bearing Lock N 04 Pin Dowel Key Square Drawbar Spindle for straight shank D...

Page 23: ... ASSY ITH S 1 THRU 5 STANDARD NUT SPINDLE 1 2 1 WASHER SPINDLE LOCK 1 2 1 SPACER SPINDLE 1 2 X 1 2 2 SPACER SPINDLE 1 2 X 3 4 1 SPINDLE l 2 1 1 2 TAPER SPINDLE ASSY ITEMS 1 THRU 4 as above AND ITEM 6 STANDARD 1 2 TAPER SPINDLE 1 3 4 SPINDLE ASSY ITEMS 1 THRU 5 STANDARD NUT SPINDLE 3 4 1 WASHER SPINDLE LOCK 3 4 1 SPACER SPINDLE 2 SPACER SPINDLE 1 SPINDLE 3 4 1 3 4 TAPER SPINDLE ASSY ITEMS 1 THRU 4 ...

Page 24: ...SHER LOCK 5 16 2 12 6515007 NUT HEX JAM 5 16 18 2 13 3044015 I BAR ADJUST I 14 3064037 BRACKET SHAPER GUARD ADJUSTING IS 6716009 SCR SOC SET CUP PT 3 8 16 X 1 2 16 3064036 BRACKET SHAPER GUARD MOUNTING 17 3670012 ROD HEIGHT ADJUSTING 18 3338008 WASHER LOCKSCREW EDP 2250155 MITER GAUGE Optional Parts List FIGURE 27 ITEM PART NO NO DESCRIPTION QTY CD I 3268050 KNOB MITER I 2 6861101 WASHER FLAT 1 4 ...

Page 25: ...BLY HOLD DOWN Optional Parts List FIGURE 28 ITEM PART NO NO DESCRIPTION TY 1 3289008 HOLDER SPRING 4 2 3670057 ROD MATERIAL HOLD DOWN 2 3 3767008 STRAP FENCE 4 4 6715014 SCR SOC SE CUP PT Xl 4 EDP 2253016 NOTES 25 ...

Page 26: ... FURNAS 14DF107014 With 1 6816139 STARTER MAG W XMR 10 115V FURNAS 14DF107018 XMR 6816123 STARTER MAG W XMR 30 24V FURNAS 14CF32BJ71BD 6816127 STARTER MAG W XMR 3 0 115V FURNAS 14CF32BA71BA 6471100 MOTOR ELEC 1HP 10 3600 RPM 115 230V 56FR 6471118 MOTOR ELEC 1 HP 30 3600 RPM 200 V 56 FR 6471119 MOTOR ELEC 1 HP 3 0 36000 RPM 2 10 460V 56 FR 6471400 MOTOR ELEC 1 Y2 HP 10 36000 RPM 115 230V 56 FR MTR ...

Page 27: ...r J Ll 0 lPB I PB start t L 10L MOTOR STARTER MAGNETIC W lOW VOLTAGE CONTROL 210V L1 0 T II l 1 0 O I T I ON Hl H Xl Tl X2 2PB IPS start t L lOl MOTOR STARTER NOTE FOR SINGLE PHASE UNITS OMIT LINE L3 W l H3H2 L2H Cf Cfl Hl cb Tl T2 Tl trQnsformer motor lP pnmary L1 Hl H T1 T2 T3 motor l 1 primary L _ _ _ _ 230volts L _ _ _ 460 volts J 27 ...

Page 28: ...ickback path not aimed at other work areas aisles or doorways S A U Wood fence attahced tightly to fence shoulders S U No missing parts or loose screws S A U Machine stable in operation S A U Foot pedals have proper adjustment S U Belts adjusted to proper tension S U Table free of pitch resin or any foreign material S A U Shaper lubricated where necessary S A U Collars and spacers free of nicks ru...

Page 29: ...NOTES I 29 ...

Page 30: ...NOTES 30 ...

Page 31: ...I I ...

Page 32: ... POWERMATIC McMinnville Tennessee 37110 1986 Powermatic A Division of Stanwich Industries Inc All Rights Reserved ...

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