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Powerline PL2150, Installation, Operating And Maintenance Instructions, Page: 20 / 24

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Powerline PL2150 Installation, Operating And Maintenance Instructions Download Page 20

Clamp Drive, Front View

Item Part Number Qty. Description

1.

W-O260050

1

Right Clamp Lever Link Arm

2.

W-A260175

1

Left Clamp Lever Assy

3.

W-O260057

1

Clamp Drive Shaft

4.

M-S020001

1

30mm Ball Thrust Bearing

M-S048010

1

Grease Fitting

M-S010002

2

5100-37 Retaining Ring

M-S011001

1

3/16"x1 1/2" Key

M-S010035

1

Internal Retaining Ring

M-S001084

1

4-40x5/16 Phil Pan Head Screw

W-O260056

1

Thrust Washer

5.

W-A260255

1

Right Clamp Lever Ass’y

6.

W-O260253

1

Eccentric Bushing

7.

W-O260254

1

Right Link Arm

8.

W-A260058

1

Lower Bearing Block

M-S013021

1

Oilite Bearing

W-O260058

1

Lower Bearing Mount

Not Illustrated

W-O260066

2

Clamp Lever Bushing

Clamp Drive, Rear View

Item Part Number Qty. Description

1.

WRA021018

1

Clamp Drive Motor

M-S011004

1

1/8" x 1" Key

2.

W-O260076

1

12L Clamp Motor Pulley

3.

M-S025003

1

300XL100 Timing Belt

4.

M-S019030

1

Drive Screw Collar

M-S002007

2

10-32x3/16 Set Screw

5.

W-A260071

1

Clamp Pulley Assy

M-S003004

2

1/4"-20x1/2" Hex Hd Screw

M-S008029

2

1/4"ID Internal Lock 
Washer

M-S63751051

2

1/4"-20x1/2" Button Hd 
Screw

W-O260068

1

Lower Pulley Hub Assy

W-O260074

1

Upper Pulley Flange

W-O260075

2

Bumper

6.

M-S037061

1

Fan Blade

7.

M-S021014

1

Cooling Fan Motor, 230VAC

8.

W-A210061

1

Clamp Assy (21" EC)

W-A260061

1

Clamp Assy (26" EC)

9.

WRA045252

2

15lb, 24VDC Brake

10.

W-O260305

1

Clamp Encoder Bracket

11.

WRA260961

1

Clamp Mtr Encoder Assy

12.

W-O260304

1

Clamp Motor Encoder

Not Illustrated

W-O260252

1

Clamp Fan Motor Bracket

M-O850421

1

25 MFD 440V Cap

PowerLine

TM

Operating Instructions

20

6

7

8

5

4

3

2

1

5

4

11

10

12

6

8

7

9

1

2

3

Summary of Contents for PL2150

Page 1: ...ase of operation Each component has been engineered to perform reliably and is 100 factory tested to ensure years of quality service We recommend that you familiarize yourself with the cutter by caref...

Page 2: ...utting process 12 False Clamp Can be attached to the bottom of the permanent clamp 13 Cutting Stick Protects the knife edge at the bottom of the cutting cycle 14 Leg Levelers Adjustable feet ensure a...

Page 3: ...able controller is English The default for movement of the back gauge and subsequent readout is in inches To change either see Section 5 0 1 Display During setup the LCD provides prompts and informa t...

Page 4: ...is locked in place by two thumb screws 1 located near the ends of the top rear surface of the back gauge Remove these screws before operating the electric cutter To do so first remove the rear safety...

Page 5: ...20 Amp receptacle NEMA 6 20R Have a qualified electrician install the appropriate branch circuit and receptacle 4 6 Optional Side Tables To install the optional side tables align the holes in the tab...

Page 6: ...if the operator enters the position 14 223 the cutter will automatically round to position 14 225 and go to that position The same is true for metric untis only the 2nd decimal place rounds to the nea...

Page 7: ...amp If you have not installed the false clamp press 1 2 Is Back Gauge Free to Move With valid back gauge position or Warning Unknown Back Gauge Position Is back gauge free to move When back gauge posi...

Page 8: ...een factory programmed for test purposes You may reprogram the settings by following instructions in Sec 6 4 When the required setup is indicated press the ENTER key The display will show The Auto Adv...

Page 9: ...e ENTER key If you select the key entry method enter the back gauge starting position by pressing the appropriate numerical and decimal point keys Press the ENTER key to install the selected position...

Page 10: ...ositions by pressing the Next key To return the back gauge to the first operating position press the CE key followed by the ENTER key 6 Press 2 to store this program in your PowerLine s memory where i...

Page 11: ...Serious bodily harm can result from mishandling NOTE To prevent dulling the knife do not let the knife edge contact any surface except the cutting stick or blade carrier A newly sharpened or new blade...

Page 12: ...ade car rier to the cutting stick The distance should be 9 3 8 If necessary adjust the blade adjustment screw accessible through the right side chassis panel until the distance is correct 4 Activate p...

Page 13: ...e to the slider block top rear center of the back gauge 2 Loosen or tighten the socket head screws on the rear side of the back gauge as follows A Cut paper at each end of the back gauge to determine...

Page 14: ...side of the slider block for reference Slightly loosen the two screws that hold the Home flag to the slider block Slide the Home flag the direction and distance determined in step 1 Retighten the Hom...

Page 15: ...tware is set up for 26 000 or 21 000 The digits on the lower right side represent the number of encoder pulses that the BG encoder sensor sees This number should change if the service technician manua...

Page 16: ...select a 26 cutter and 2 to select a 21 cutter The 3 key is reserved for future use and has no function at present The cutter must then be turned off and then back on to implement the new backgauge l...

Page 17: ...e may have caused the thermal protection of the blade drive motor to stop the motor Make sure the blade drive cooling fan is operating See Sections 6 7 Too much paper has been loaded which has disable...

Page 18: ...6 W O210087 1 Right Rear Deck 21 EC W O260087 1 Right Rear Deck 26 EC 7 W O260155 1 Control Box 8 M S037048 4 Leg Leveler 9 M S006003 4 5 16 181 3 4 Carriage Bolt M S007002 4 Acorn Nut 10 W O210085 1...

Page 19: ...Tower Tie Bar 26 EC 4 W O260020 1 Right Front Tower 5 W A260022 1 Right Rear Tower Ass y 6 W O210092 1 Rear Deck Spacer 21 W O260092 1 Rear Deck Spacer 26 7 W O210093 1 Front Deck Spacer 21 W O260093...

Page 20: ...ber Qty Description 1 WRA021018 1 Clamp Drive Motor M S011004 1 1 8 x 1 Key 2 W O260076 1 12L Clamp Motor Pulley 3 M S025003 1 300XL100 Timing Belt 4 M S019030 1 Drive Screw Collar M S002007 2 10 32x3...

Page 21: ...ring 11 W A260039 1 Short Trunnion Assy 12 W A260960 1 DC BG Motor Assy 13 W O260040 1 Push Pull Shaft Assy 26 EC W O210040 1 Push Pull Shaft Assy 21 EC 14 M S025055 1 140t 3mm HTD Belt 15 W O260129 1...

Page 22: ...ear W O260170 2 Knife Holder Tool Electric Component Panel Item Part Number Qty Description 1 W O260302 1 Electric Component Panel 26 W O210302 1 Electric Component Panel 21 2 M S045235 1 30V TBS Diod...

Page 23: ...1 DC BG Motor Assy 11 W O260308 1 BG Encoder Bracket 12 M O260301 1 Magnetic Encoder Board 13 M S045255 1 Magnetic Encoder Wheel 14 M S022148 1 72T 3mm HTD Pulley 15 W O260113 1 Bearing Hub 16 M S0070...

Page 24: ...LAMP BLADE MOTOR FAN 12A CIRCUIT BREAKER POWER SWITCH TRANSFORMER POWER FUSE 2 AMP F A CUTTING LIGHTS SAFETY COVER SWITCH T V S DIODE MOTOR CONTAC CLAMP ENCODER SENSOR SENSOR BG HOME SENSOR BOARD BG E...

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