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750133 Parts Explosion Rev 

 B.4

 

 

 

 

49 

 
 

 
 

REF # 

PART # 

DESCRIPTION 

QTY 

 

REF # 

PART # 

DESCRIPTION 

QTY 

795742 

GENERATOR HEAD ASSY 

 

34 

Kit # 1, Kit # 11 

BOLT M5X16 

1.1 

Kit # 11 

CARBON BRUSH COMP 

 

35 

Kit # 9, Kit # 11 

BOLT M5X12 

1.2 

Kit # 11 

GROUNDING POST COMP 

 

36 

Kit # 7, Kit # 8 

WASHER, FUEL TANK 

795722 

NON-DRIVE END BRACKET 

 

37 

Kit # 7, Kit # 8 

BOLT M6X25 

Kit # 12 

BOLT M5X158 

 

38 

Kit # 1 

END COVER, GENERATOR 

Kit # 12 

NUT M5 

 

39 

Kit # 3 

POSITIVE LEAD 

Kit # 12 

FLAT WASHER 

 

40 

Kit # 3 

NEGATIVE LEAD 

Kit # 11, Kit # 12 

SPRING WASHER 

 

41 

Kit # 7 

BUMPER 

797282 

FRAME 

 

42 

Kit # 4 

WHEEL 

Kit # 2 

ISOLATOR A 

 

43 

Kit # 5 

SUPPORT, FRAME 

Kit # 2 

ISOLATOR B 

 

44 

Kit # 5 

VIBRATION ISOLATION PAD 

10 

Kit # 2 

NUT M8 

 

45 

Kit # 5, Kit # 10 

NUT  M6 

11 

Kit # 7 

FUEL TANK 

 

46 

Kit # 5, Kit # 19 

BOLT M8X16 

12 

Kit # 7,  

797262 

FUEL VALVE 

 

47 

Kit # 5, Kit # 6 

NUT M8 

13 

797283 

ENGINE, 420CC DUAL FUEL 

 

48 

Kit # 4 

AXLE 

14 

Kit # 10 

TOOTH TYPE GASKET 

 

49 

Kit # 13 

BEAM 

15 

Kit # 13 

GUARD COVER, CRANKCASE 

 

50 

Kit # 19 

MUFFLER BRACKET 

16 

Kit # 4 

FLAT WASHER 

 

51 

Kit # 7 

FUEL TANK CAP COMP 

17 

Kit # 12 

BOLT 

 

52 

Kit # 13 

WASHER 

18 

Kit # 12 

GASKET, ROTOR BOLT 

 

53 

Kit # 14 

BOLT M6X16 

19 

Kit # 6 

HANDLE ASSEMBLY 

 

54 

Kit # 6 

PIN, HANDLE 

20 

Kit # 20 

BOLT 

 

55 

Kit # 17 

CLIP, FUEL LINE 

21 

Kit # 10, Kit # 13 

Kit # 18 

BOLT M6X12 

 

56 

Kit # 5 

HANDLE DAMPING BRACKET 

22 

Kit # 2 

NUT  M10 

 

57 

Kit # 7 

CONNECTING PIPE 

23 

Kit # 13 

BRACKET, AIR CLEANER 

 

58 

Kit # 7 

MANUAL CHOKE ASSY 

24 

Kit # 19 

GASKET, EXHAUST PIPE 

 

59 

Kit # 7 

GASKET, MANUAL CHOKE ASSY 

25 

Kit # 4 

COTTER PIN 

 

60 

Kit # 7 

CLIP, FUEL LINE 

26 

Kit # 19 

MUFFLER COMP 

 

61 

Kit # 7, Kit # 17  

CLIP, FUEL LINE 

27 

Kit # 19 

SPRING WASHER 

 

62 

Kit # 5 

BOLT M6X25 

28 

Kit # 19 

BOLT M8X30 

 

63 

Kit # 16 

LOW PRESSURE PIPE 

29 

Kit # 14 

CONTROL PANEL ASSEMBLY 

 

64 

Kit # 16 

LOW PRESSURE PIPE 

29.1 

Kit # 14

 

REAR COVER 

 

65 

Kit # 17 

FUEL LINE 

29.2 

Kit # 14

 

PANEL 

 

66 

Kit # 17 

FUEL LINE 

29.3 

Kit # 14, 

801493

 

KEY SWITCH W/KEY 

 

67 

Kit # 16 

CLIP 

29.4 

Kit # 14, 

795702

 

CIRCUIT BOARD LIGHT 

 

68 

797265 
Kit # 17 

FILTER,FUEL 

29.5 

Kit # 14, 

795698

 

8A DC CIRCUIT PROTECTOR 

 

69 

797266 

KNOB, FUEL SELECTOR SWITCH 

29.6 

Kit # 14, 

795703 

12VDC OUTLET 

 

70 

Kit # 18 

LOW PSI REGULATOR VALVE 

29.7 

Kit # 14, 

795708

 

VOLTMETER (AC) 

 

71 

797284 

11FT. PROPANE HOSE 

ASSEMBLY 

29.8 

Kit # 14, 

795700

 

GROUND POST 

 

72 

Kit # 18 

BOLT M6X30 

29.9 

Kit # 14, 

795726

 

20A AC CIRCUIT PROTECTOR 

 

73 

Kit # 18 

BOLT M6X40 

29.10 

Kit # 14, 

795696

 

NEMA 5-20R, 125V-20A 

RECEPTACLE 

 

74 

Kit # 15 

NUT M5 

29.11 

Kit # 14, 

795753

 

30A AC CIRCUIT PROTECTOR 

 

75 

Kit # 18 

COVER,LPG REGULATOR 

29.12 

Kit # 14, 

783085

 

NEMA L5-30R,125V-30A 

 

76 

Kit # 15 

FUEL SELECTOR SWITCH 

29.13 

Kit # 14, 

795707

 

NEMA L14-30R,125V/250V-30A  

RECEPTACLE 

 

77 

Kit # 3 

BATTERY STRAP 

30 

Kit # 6 

PLUG, HANDLE 

 

78 

Kit # 11 

GROUNDING WIRE 

31 

Kit # 6 

BUSH, HANDLE 

 

79 

Kit # 10 

FRAME WIRE 

32 

Kit # 6 

BOLT M8X45 

 

80 

Kit # 13 

DUSTPROOF SHEET 

33 

Kit # 9 

AUTOMATIC VOLTAGE 

REGULATOR 

 

 

 

 

 

Summary of Contents for 750133

Page 1: ...ATE THE GENERATOR FROM UTILITY POWER via a UL listed transfer switch installed by a licensed electrician Otherwise back feed from the generator into the power grid could kill utility workers Fire Expl...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...Power Source 15 5 Selecting a Suitable Site 17 6 Grounding the Generator 19 7 Battery Installation 20 8 Wheel Kit Assembly 21 9 Propane Tank Connection 23 Operation 1 General Safety Rules for Operatio...

Page 4: ...ty You must not overload the generator Overloading will cause damage to the generator and attached electrical devices and may also result in fire You can power this generator with gasoline or propane...

Page 5: ...s equipment from original design and manufacture Before using the user shall determine the suitability of this product for its intended use and assumes liability therein Contact Powerhorse Product Sup...

Page 6: ...Time 50 Load Propane Tank Size Run Time 50 Load Pressure Range 6 6 gallon 25L 9 6 hours 100 lb 21 7 Hours 4 6 lbs hr 7 11 inches of water column 120 240 Volt Receptacles 4 20 Amp 120V outlets NEMA 5...

Page 7: ...95119 Choke Decal 1 4 796376 Starting Instruction Decal 1 5 795136 Handle Decal 1 6 795126 Shock Fire Decal 1 7 795124 Ethanol Decal 1 8 795127 CPSC Decal 1 9 795123 Fire Overheating Warning 1 10 7826...

Page 8: ...Safety Label Locations 8 17 14 1 2 5 3 4 6 7 8 9 10 11 12 16 13 15 18 19...

Page 9: ...with dipstick for checking oil level Also provides access port to fill oil Reference 11 Oil Drain Plug Bolt located on the engine crankcase that allows oil to be drained Reference 12 Low Pressure Reg...

Page 10: ...rom excessive current Reference 4 Voltmeter Instrument used for measuring voltage in an electrical circuit Monitors voltage as produced by the generator Reference 5 Circuit Breaker 20A Electrical devi...

Page 11: ...portable power source or b connect to a building as a back up power source 5 Selecting a site for using the generator 6 Grounding the generator 7 Battery installation 8 Wheel kit assembly 9 Propane ta...

Page 12: ...attage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion to watts 120 Volts X 5 Amps...

Page 13: ...all electrical devices you will be powering at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Tabl...

Page 14: ...mum gas flow rate of 4 6 lbs hr Note All propane tanks produce gas pressure in excess of 11 water column Introduction of gas pressure into the generator in excess of 11 water column will permanently d...

Page 15: ...cy power needs If your generator will be connected to your building s electrical system it MUST ALWAYS be isolated from the utility power grid with a UL listed transfer switch installed by a licensed...

Page 16: ...tlet Extension cords may be used to power devices that are located at a distance from the generator However use only UL listed outdoor rated grounded extension cords of the proper size Use Table 2 bel...

Page 17: ...y from all air intakes Never run the generator inside any closed or semi enclosed spaces even if outdoors including homes garages basements sheds or boxes These spaces can trap poisonous gases even if...

Page 18: ...ustible materials to catch on fire Make sure your generator s exhaust system is at least 7 feet from all combustible materials and buildings structures The engine is equipped with a spark arrester if...

Page 19: ...the clamp to the generator grounding post which is located on the base of the generator frame to the right of the battery location 4 DO NOT connect the generator grounding post to a water pipe or a g...

Page 20: ...void shock and contact with the acid and to prevent any sparking that could lead to an explosion ALWAYS follow the general battery safety rules and instructions listed below General Battery Safety Rul...

Page 21: ...Slide 1 Axle into the end of the Wheel 1 2 Slide 1 Axle Washer onto the Axle 3 Slide the Axle Wheel and Washer assembly into the Frame 4 Insert 1 Hairpin in the holes on that end of the Axle to secure...

Page 22: ...22 Installing bushings into handle 1 Insert 4 Bushings into Handle Installing the handle 2 Attach 1 Handle to 1 Generator Frame Secure using 2 M8 x 45mm Flange Bolt and 2 M8 Flange Nut Bushing Handle...

Page 23: ...ank not included to the low pressure regulator on the generator The pressure reducing regulator also ensures that the proper fuel pressure of 7 11 inches of water column is being supplied to the low p...

Page 24: ...ained adults should set up and operate the generator DO NOT let children operate Intended use Carefully read about and understand the intended use of this generator DO NOT use for other purposes as un...

Page 25: ...equipment while standing in water while barefoot while hands are wet or while in the rain or snow Electric shock may result Ground fault circuit interrupter Always use a ground fault circuit interrupt...

Page 26: ...e and retain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or pla...

Page 27: ...c shock hazard Always ensure generator is properly grounded to prevent electrical shock Perform scheduled maintenance as needed Make sure that any regular maintenance has been performed as prescribed...

Page 28: ...Before starting review the following general safety precautions for fueling a Never pump gasoline directly into the generator s gas tank at a gas station high velocity flow from the pump could result...

Page 29: ...e spills splashes immediately a If possible move the generator away from spilled gasoline on the ground b Wipe up spilled gasoline and wait 5 minutes for excess gasoline to evaporate before starting e...

Page 30: ...an odorant added rotten egg sulfur smell that will aid in the detection of more dangerous quantities of leaking gas Note Propane is heavier than air and tends to settle in low areas Smell next to the...

Page 31: ...p if engine is running or still hot Let cool at least 2 minutes b Check engine oil level each time you refuel c Change oil after the first 20 operating hours and at least every 100 operating hours the...

Page 32: ...DO NOT connect any loads 2 Use data meter on control panel to check generator output or use a voltage meter to check output voltage at the generator s outlets receptacles 3 Measured voltage should be...

Page 33: ...as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabilize before connecting the next device b Connect any lights you are planning on powering Connect voltag...

Page 34: ...ghts even if the generator s fuel tank is empty Residual fuel in the tank could ignite Away from extreme high or low temperatures Note DO NOT store with battery charger always connected Batteries that...

Page 35: ...erator and will void the warranty Transporting Ensure the engine switch is OFF Ensure the fuel valve is OFF DO NOT leave generator inside an enclosed vehicle for an extended period of time and or oper...

Page 36: ...end of generator to roll generator towards desired location WARNING The generator is heavy You can be injured when trying to lift it without assistance It can crush and cause serious injury if it drop...

Page 37: ...h a Engine speed too high a Bring generator to a qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Plannin...

Page 38: ...e exhaust system fuel tanks or fuel lines Carbon monoxide poisoning fire or explosion could result Guards DO NOT operate generator unless all guards and cover shields which prevent access to moving pa...

Page 39: ...e on a dry surface under an open canopy like structure CO alarms Ensure that working battery operated or battery back up carbon monoxide alarms are used in any dwelling structure that is in close prox...

Page 40: ...upply smell for gas or bad odor before starting engine If you do smell gas or a bad odor DO NOT start engine DO NOT light a match DO NOT flip on an electrical switch Exit area immediately and call pro...

Page 41: ...oline shut off valve is in the OFF position Turn off propane tank valve as applicable Prevent accidental starting When generator is not in use remove spark plug wire in order to ensure that generator...

Page 42: ...opened and closed by operating the choke lever manually Move choke lever to the left toward CLOSED to enrich the mixture for cold starting 4 Engine Switch Engine Key Switch Turn the engine switch to S...

Page 43: ...ead Clean After every 500Hrs 2 Fuel tank and filter Clean Every 2 years replace if necessary 2 Fuel tube Check Every 2 years replace if necessary 2 Engine oil recommendations CAUTION Engine damage The...

Page 44: ...Spark plug removal cleaning and replacement Proper spark plug clearance ensures the engine s normal running 1 Remove the spark plug cap 2 Remove the spark plug using the supplied spark plug wrench WA...

Page 45: ...t up if too much oil is left in the air cleaner element 4 Re install the air cleaner element and the cover Note Do not use pressurized air or solvents to clean the filter Pressurized air can damage th...

Page 46: ...connect spark plug wire and remove spark plug using provided spark plug wrench 6 Add one teaspoon oil through spark plug hole 7 Place rag over spark plug hole and turn starter or pull the recoil a few...

Page 47: ...zed to help correct air fuel mixture at altitude To order a high altitude kit or if you have additional questions go to www northerntool com or contact us at 1 866 443 2576 Powerhorse Please note engi...

Page 48: ...750133 Parts Explosion Rev B 4 48...

Page 49: ...57 Kit 7 CONNECTING PIPE 1 23 Kit 13 BRACKET AIR CLEANER 4 58 Kit 7 MANUAL CHOKE ASSY 1 24 Kit 19 GASKET EXHAUST PIPE 1 59 Kit 7 GASKET MANUAL CHOKE ASSY 1 25 Kit 4 COTTER PIN 2 60 Kit 7 CLIP FUEL LI...

Page 50: ...750133 Parts Explosion Rev B 4 50 Kit 1 Kit 2 Kit 3 Kit 4 Kit 5 Kit 6 Kit 7 Kit 8 Kit 9 Kit 10 Kit 11 Kit 12 Kit 13 Kit 14 Kit 15 Kit 16 Kit 17 Kit 18 Kit 19...

Page 51: ...68 HANDLE KIT 1 7 797269 TANK KIT 1 8 795684 TANK BOLT KIT 1 9 795736 AVR KIT 1 10 797248 GROUNDING BOLT KIT 1 11 797270 BRUSH AND TERMINAL BLOCK KIT 1 12 795741 GENERATOR STUD BOLT KIT 1 13 795720 AI...

Page 52: ...797283 Engine Parts Explosion Rev B 4 52...

Page 53: ...DER HEAD 1 67 Kit 11 PACKING INTAKE 1 22 N A VALVE IN 1 68 Kit 11 INSULATOR CARBURETOR 1 23 N A VALVE EXHAUST 1 69 Kit 11 PACKING CARBURETOR 1 24 N A RETURNER INTAKE VALVE 2 70 Kit 6 Kit 11 SPACER CAR...

Page 54: ...795629 DRAIN BOLT KIT 1 5 795630 RECOIL KIT 1 6 795632 AIR CLEANER KIT 1 7 797399 OIL LEVEL KIT 1 8 795639 EXHAUST KIT 1 9 797278 IGNITION COIL KIT 1 10 795636 RECOIL STARTER FAN KIT 1 11 798146 CARB...

Page 55: ...he sole decision of Powerhorse Powerhorse will not provide for replacement of complete products due to defective parts Any costs incurred due to replacement or repair of items outside of a Powerhorse...

Page 56: ...56 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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