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Oilless Tankmount Duplex

 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product 
described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in 
personal injury and/or property damage! Retain instructions for future reference.

 Powerex • 150 Production Drive • Harrison, OH  45030 • USA
1-888-769-7979 • www.powerexinc.com

IN256905AV 1/14

Description

The OTD Series Powerex Duplex Air Compressors have 
been designed and tested to meet the most demanding 
specifi cations for reliability in the pneumatic oil-free industry.

All Powerex air compressors have reliable operation and 
feature high quality construction and components. An 
unloading feature is included on all compressors to provide 
loadless starting. Powerex oilless pumps use composite piston 
technology, low compressor speeds and PTFE compression 
ring(s) at low maintenance costs.

All 2 through 15 HP models are also equipped with an 
auxiliary cooling fan and air control shroud to achieve low 
head temperatures, further minimizing ring wear.

Powerex compressor motors are NEMA Class B or better 
design. Single-phase motors have built-in overload protection 
and a DPST disconnect switch. Three-phase motors require 
a manual or magnetic starter and three overload heater 
coils which may be ordered as a factory mounted-and-wired 
option.

Features

•  Oilless reciprocating compressor pump 

• High effi ciency ODP motors

•  Three year warranty on compressor pump

•  Optional Isolation pads

•  Optional R134 dryer

• ASME tank

•  UL listed controls (with optional panel)

The performance specifi cations are nominal and conform to acceptable industry standards. For application at conditions beyond these 
specifi cations, consult the local Powerex offi ce. Powerex shall not be liable for damages resulting from misapplication or misuse of its products.

Specifi cations

Product

OTD Series Powerex Duplex Air Compressors

Performance 
Specifi cations

See Page 2

Lubrication

Grease Filled Bearings

Operating 
Voltages

1Ø 

1 HP - 1-1/2 HP  115 - 280 / 230 Volts, 60 Hz

 

2 HP - 5 HP  280 / 230 Volts, 60 Hz

3Ø 

280 - 230 / 460 Volts, 60 Hz

Compression 
Cycle

Single-Stage (1 HP - 3 HP Models)
Two-Stage (5 HP - 15 HP Models)

Motor 
Overload 
Protection

1Ø 

Built-in Thermal Overload (Standard)

3Ø 

IEC Magnetic Starter with Adjustable 

 Overload 

(Optional)

Pressure 
Settings

Lead 

Cut-In: Factory Set at Approx. 90 psig (621 kPa)

 

Cut-Out: Factory Set at Approx. 120 psig (827 kPa)

Lag 

Cut-In: Factory Set at Approx. 80 psig (552 kPa)

 

Cut-Out: Factory Set at Approx. 110 psig (758 kPa)

Overpressure 
Protection

ASME Safety Valve Factory Set and Sealed

Outlet Air 
Connections

1/2 inch NPT (30, 60, and 80 Gallon Tanks)
1 inch NPT (120, 200 and 240 Gallon Tanks)

Tank Sizes

See Page 2

California 
Ordinance 
462 (L) (2)

Meets Requirements of this Ordinance

Tank Isolation Standard All Units

Drive

V Belt

Control Panel Optional Panel UL508A Listed

Summary of Contents for OTD Series

Page 1: ...hich may be ordered as a factory mounted and wired option Features Oilless reciprocating compressor pump High efficiency ODP motors Three year warranty on compressor pump Optional Isolation pads Optional R134 dryer ASME tank UL listed controls with optional panel The performance specifications are nominal and conform to acceptable industry standards For application at conditions beyond these speci...

Page 2: ...PROBLEMS To help recognize this information observe the following symbols Danger indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Caution indicates a potentially minor or moderate injury Notice indicates important information that i...

Page 3: ...ain Optional Aftercooler Optional Figure 1 1 5 HP through 5 HP Figure 2 1 5 HP through 3 HP with Refrigerated Air Dryer Option Plug Electric Auto Drain Optional Aftercooler Alternator Panel Optional Discharge Refrigerated Air Dryer Regulator with Gauge 01 Micron Coelescing Afterfilter ...

Page 4: ...4 Oilless Tankmount Duplex Discharge Figure 3 7 5 HP through 5 HP Alternator Panel Optional Aftercooler Optional Plug Electric Auto Drain Optional ...

Page 5: ...onfirm operation Magnetic starter Inspect Replace if contact points deteriorated Safety valve Confirm operation Every 2500 hours or 6 months Pressure gauge Inspect Every 2500 hours or less Inspect Replace NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load conditio...

Page 6: ...6 Oilless Tankmount Duplex Figure 4 Single Phase Wiring Diagram ...

Page 7: ...7 Oilless Tankmount Duplex Figure 5 Three Phase Wiring Diagram ...

Page 8: ... Bore 2 PU202617AV 1 1 2 1A 5 5 inch P D 7 8 inch Bore 2 PU009725AV 2 1Ø 1A 6 4 inch P D 1 1 8 inch Bore 2 PU009787AV 2 3Ø 1A 6 4 inch P D 7 8 inch Bore 2 PU009778AV 3 1B 8 4 inch P D 1 1 8 inch Bore 2 PU009777AV 5 2B 7 4 inch P D 1 1 8 inch Bore 2 PU202634AV 7 1 2 2B 8 6 inch P D 1 3 8 inch Bore 2 PU009775AV 10 2B 11 0 inch P D 1 5 8 inch Bore 2 PU009772AV 15 2B 12 4 inch P D 1 5 8 inch Bore 2 PU...

Page 9: ...371AV 1 3 Ø 2 MC301561AV 1 1 2 1 Ø 2 MC022320AV 1 1 2 3 Ø 2 MC303317AV 2 1 Ø 2 MC022317AV 2 3 Ø 2 MC303300AV 3 1 Ø 2 MC022309AV 3 3 Ø 2 MC303301AV 5 2 MC303303AV 7 1 2 2 MC303308AV 10 2 MC303310AV 15 2 MC303312AV L Optional Refrigerated Dryer and Parts not shown 1HP 1 5HP 10 CFM Dryer 1 ACO016010 Regulator 1 ST178408AJ 01 µ Filter 1 ST178184AV 01 µ Filter Element 1 ST178185AV Electric Auto Tank Dr...

Page 10: ...10 Oilless Tankmount Duplex Maintenance Log Date Maintenance Required Maintenance Performed ...

Page 11: ... date of shipment by Powerex or thirty six 36 months from the documented date of startup or ten thousand 10 000 hours of use whichever occurs first Supplier s repair or replacement of any Product shall not extend the period of any warranty of any Product This warranty applies to the exchange of part s found to be defective by an Authorized Powerex Service Representative only d Replacement Pumps Pa...

Page 12: ... and or use of Products for certain purposes which may vary from those in neighboring areas While Powerex attempts to assure that its Products comply with such codes it cannot guarantee compliance and cannot be responsible for how the product is installed or used Before purchase and use of a Product please review the Product applications and national and local codes and regulations and be sure tha...

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