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Power-Flo Pumps & Systems • 877-24PUMPS • www.powerfl opumps.com

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Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs.

Symptom

Possible Cause(s)

Corrective Action

Pump will not run

Blown fuse or other interruption of  
power; improper voltage.

Switch is unable to move to the “turn ON” position 
due to interference with the side of basin or other 
obstruction

Insuffi

  cient liquid level

Defective level control

Check that the unit is securely plugged in.  Have an 
electrican check all wiring for proper connections 
and adequate voltage and capacity.

Position the pump or switch so that it has adequate 
clearance for free operation.

Make sure the liquid level is allowed to rise enough 
to activate level control(s).

Remove and replace level controls

Pump will not turn off 

Discharge is blocked or restricted

Check valve is stuck closed or installed backwards

Gate or ball valve is closed

Total lift is beyond pump’s capability

Pump impeller is jammed or volute casing is pluged

Check the discharge line for foreign material, 
including ice if discharge line passes through or 
into cold areas

Remove check valve(s) and examine for freedom of 
operation and proper installation

Open gate or ball valve

Try to route piping to a lower level.
If not possible, a larger pump may be required. 
Consult the factory

Disconnect unit electrically. Remove the pump 
from the basin. Detach the pump base and clean 
the area around the impeller. Rotate impeller by 
hand. Reassemble and reinstall

Pump will not turn off 

Level control(s) unable to move to the “turn OFF” 
position due to interference with the side of basin 
or other obstacle

Defective level control

Posistion the pump or level control so that it has 
adequate clearance for free operation

Remove and replace level control

Pump runs  periodically when fi xtures are not in use

Check valve is stuck open or is leaking

Fixtures are leaking

Remove check valve(s) and examine for freedom of 
operation and proper installation

Repair fi xtures as required to eliminate leakage

Pump operates noisily

Debris in the impeller cavity

Damaged impeller

Worn bearings

Piping attachments to building are too rigid

Remove the pump from the basin.
Detach the pump base and clean the area around 
the impeller.  Reassemble and reinstall

Consult the factory for information regarding 
replacement of impeller

Return pump to the factory or authorized repair 
station for repair

Replace a portion of the discharge line with rubber 
hose or connector

NOTE: 

 Power-Flo Pumps & Systems assumes no responsibility for damage or injury due to disassembly in the fi eld. Disassembly of the pumps or supplied 

accessories other than at Power-Flo Pumps & Systems or its authorized service centers, automatically voids warranty.

Trouble Shooting Chart

PFG  - HH & HV 2HP 

 

 

 

  

      

        Submersible Grinder Pumps

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Summary of Contents for PFG2002HH

Page 1: ...ISP No PFGrinder 9 09 INSTALLATION SERVICE PARTS MANUAL Power Flo Pumps Systems 877 24PUMPS www powerflopumps com Series PFG2002HV HH PFG2022HV HH PFG2062HV HH PFG2032HV HH PFG2042HV HH Double Seal 2...

Page 2: ...ood Shells Aquarium Gravel Cat Litter Plastic Objects toys utensils etc Sanitary Napkins or Tampons Diapers Rags Disposable Wipes or Cloth Medications Flammable Material Oil or Grease Strong Chemicals...

Page 3: ...AFT Stainless Steel SQUARE RINGS Buna N HARDWARE Stainless Steel PAINT Powder Coated Industrial Grade SEAL Tandem Double Mechanical Carbon Ceramic Buna N UPPER BEARING Single row Ball Oil Lubricated I...

Page 4: ...vailable if a Power Flo control panel is not used See page 13 for wiring schematic PF88243 for 200 volt 1 phase PF73306 for 230 volt 1 phase Specifications MODEL HP Volts Ph BREAKER SIZE HEATER SIZE V...

Page 5: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 5 Performance PFG HH 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 6: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 6 Performance PFG HV 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 7: ...not pump out of liquid Controls PFG series grinders require a separate approved pump control device or panel for automatic operation Be sure the electrical specification of the control selected proper...

Page 8: ...tential problems can be corrected It is recommended that the level control float should be set to insure that the liquid in the sump never drops below the top of the motor housing or a minimum level o...

Page 9: ...ashlight visually inspect the oil in the housing 15 to make sure it is clean and clear light amber in color and free from suspended particles Milky white oil indicates the presence of water Oil level...

Page 10: ...ounter clockwise to remove CAUTION Cutter edges are very SHARP Cutter must be removed before removing volute Volute Remove hex nuts 41 from studs 34 and remove volute 25 from pump Shredding Ring To re...

Page 11: ...g should come in contact with the seal face except the seal tool Be sure the stationary is in straight Place seal s 19 retaining ring and spring over shaft until seated on shaft shoulder Slide a bulle...

Page 12: ...mage the seal face With seal guide tool over motor shaft Lightly oil Do not use grease guide shaft and inner surface of bellows on rotating seal With lapped surface of rotating member facing inward to...

Page 13: ...Figure 7 200 240 Volt 3Phase Figure 7 460 Volt 3Phase Figure 7 200 230 Volt 1Phase Pump Wiring Schematics PFG HH HV 2HP Submersible Grinder Pumps 1Phase Capacitor Relay Pack For Control Panels 2HP 20...

Page 14: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 14 Typical Panel Wiring Schematic PFG HH HV 2HP Submersible Grinder Pumps BACK TO INDEX...

Page 15: ...w powerflopumps com 15 Figure 8 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFG HH HV 2HP Su...

Page 16: ...w powerflopumps com 16 Figure 9 PFG HH HV 2HP Submersible Grinder Pumps Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number...

Page 17: ...Seal Carbon Ceramic Buna N PF111131 20 1 6 Square Ring PF074498 21 1 Bearing Bracket PF108879 22 1 Pipe Plug 1 4 NPT 23 1 Bronze Insert 24 1 6 Square Ring PF067564 25 1 Volute PF108344 26 3 Pump Leg...

Page 18: ...6 Retaining Ring PF061143 40 1 6 Impeller Screw 1 4 20 x 3 4 Lg Stainless PF070704 41 4 Hex Nut 5 16 18 Stainless Repair Kits CUTTER KIT Includes Item numbers 27 28 29 40 PFG2HV CT PFG2HH CT 6 OVERHAU...

Page 19: ...uired Consult the factory Disconnect unit electrically Remove the pump from the basin Detach the pump base and clean the area around the impeller Rotate impeller by hand Reassemble and reinstall Pump...

Page 20: ...ned in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the following sand gravel cement mud tar hydrocarbons hydrocarb...

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