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C2 Hinge Hub Upper 
Replacement Instructions 

Use With Spares Kit: 01597

To replace the main hinge hub upper of the main lock is a simple process. We have also 
upgraded a few of the parts within the assembly which will also need changing to fit the new 
hinge hub upper. All is detailed in the step by step instructions below.

Step 1

With the trolley in a fully open 
position, remove the cap on the 
middle joint using a flat headed 
screw driver or similar then undo 
the M8 nyloc nut securing the cam 
lock. Remove and place to one 
side.

Step 2

Fold the trolley down into a semi 
closed position with only the front 
wheel assembly open. Remove 
the eight 4x14mm and 2x20mm 
pozi screws securing the handle. 
Unplug the handle wire and place 
to one side.

Pozi
Screwdriver

Torque Driver

Tools Required:

Please ensure battery is disconnected from the trolley.

Your Kit contains:

1x  01168-01-02 Main Hinge Hub Upper
2x  01153-05-02 Main Central tube (Gun Metal)
1x  01164-01-02 Main Lock Button Upper
1x  01165-01-01 Main Hub Button Upper 

2 x14mm Spanner 
or socket

1x  01180-01-01 Compact Main Lock Button Spring
1x  01169-01-02 Main Hinge Hub Lower
7x  00174-01-01 4x14mm Pan Pozi Screw

P/N: 01843-01-01

Summary of Contents for C2

Page 1: ... the cam lock Remove and place to one side Step 2 Fold the trolley down into a semi closed position with only the front wheel assembly open Remove the eight 4x14mm and 2x20mm pozi screws securing the handle Unplug the handle wire and place to one side Pozi Screwdriver Torque Driver Tools Required Please ensure battery is disconnected from the trolley Your Kit contains 1x 01168 01 02 Main Hinge Hub...

Page 2: ...d M5 nyloc nut Step 5 Now lift away the two middle tubes and springs from the cam lock joint Place to one side Step 4 Remove the two 4x14 pozi screws securing the yellow button Place all parts to one side Step 3 Remove the five 4x14 pozi screws securing the main hinge hub lower and place to one side Step 7 Release the upper joint by gently spreading the rear legs ...

Page 3: ...d in place with the bolt or screwdriver Push into the new hinge hub upper until centrally aligned Secure using the adjustment plate and pozi screw Step 12 Reassemble assembly into the frame Press the upper tubes outer locks springs and hinge hub assembly together before sliding in between the upper bag stay Refer to step 8 Align the rear legs with the bag stay and secure using the M8x170 hex bolt ...

Page 4: ...include the springs Push the holes in the tubes over the bosses of the hinge hub lower to hold in place Step 11 Slip the new yellow button upper under the tubes and the button lower on top Ensure features are slotted into the tube recess Ensure the spring is located into the round hole within the button and makes good contact with the upper joint Secure with using the two 4x14mm pozi screws Test t...

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