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Electrically Assisted Pedal Cycles 

 
 
 
 
 
 
 
 

 

 

 

 

Assembly Instructions 

 

Version 4 – 24 Sept 2005

 

Summary of Contents for Coaster

Page 1: ...Electrically Assisted Pedal Cycles Assembly Instructions Version 4 24 Sept 2005 ...

Page 2: ...gin riding Please follow these instructions carefully If you do not feel confident to assemble the bike yourself we recommend you visit your local cycle store for professional help and advice Contents Before assembly please check that you have all the parts below Important A spare set of keys is supplied Please keep these in a safe place as lost keys cannot be replaced Front Wheel Battery Charger ...

Page 3: ...Please note the battery will deteriorate if it is left uncharged To release the battery turn the key in the battery to the open position key aligns with symbol of a battery A lever under the seat releases a lock allowing the seat to be lifted forward on a hinge this makes the battery more accessible Slide the battery from the base housing Open the cover on the battery socket and connect the charge...

Page 4: ...ndlebars with the rest of the bicycle then use an Allen key or hexagonal tool to tighten them NOTE We recommend that you make a final adjustment of the handlebars once the bike is fully assembled Fitting the Saddle Insert the stem of the saddle and battery assembly into the frame Align the saddle correctly with the frame and at the required height Then fix it in place by tightening the lever at th...

Page 5: ...ks ensuring that the brake disc is on the same side as the Brake Caliper coloured Red Then fasten the nuts and washers to each side of the wheel spindle tightening them evenly The wheel needs to spin freely so avoid over tightening Fitting the Wheel Brake Assembly With the cycle upside down adjust the front disc brake mechanism Use an Allen key or similar to release adjust and retighten the brake ...

Page 6: ...om the battery housing Link the connections by matching the wire colours and clip shapes see below NOTE The battery will need to be charged for this test to be carried out Turn the key in the battery to turn the power on then twist the throttle ensure the back wheel is off the ground The back wheel should rotate Test the lights by pressing the red button on the handlebar If the lights or the motor...

Page 7: ...acket Completed PowaCycle Coaster Finally Before mounting your cycle to ride remember to check that the battery is fully charged the tyres are inflated to the correct pressure the brakes are operating effectively the handlebars are correctly adjusted and secure the seat is at the correct height for the user the lights are working all nuts and bolts are secure including pre assembled ones ...

Page 8: ... it is advisable to recharge the battery before the return journey Occasional Use Recharge the battery at least once a week even if the cycle is unused Always recharge the battery after use Always charge the battery indoors Keep the battery away from water to prevent shocks or shorting When attached to the bicycle it is safe to operate in wet conditions Do not cover the battery or charger Do not l...

Page 9: ...the wheel rim brake mechanism with tools Fine tuning of the brakes can be made via adjustable twist screws that are located at the join of the brake lever to the cable Replace the brake blocks when worn Power Switch on the power by turning the key in the battery As soon as the rider begins to pedal the motor supplies energy to support the cyclist s efforts Power can also be supplied by the throttl...

Page 10: ... safety Wearing a cycle helmet has been proven to reduce the likelihood of head injuries Professional Maintenance We recommend that you have your cycle serviced by a professional cycle engineer at least once a year to ensure ongoing safe performance Also if you are unsure as to how to carry out a particular assembly procedure or adjustment we recommend that you consult your local cycle shop Troubl...

Page 11: ...tly Check that all connections are made properly Warranty Information 1 The frame Has a warranty of two years 2 Other main parts Have a warranty of one year 3 The battery is covered by a 6 month warranty as battery life will be determined by user care 4 Bulbs brake blocks tyres etc Are regarded as consumables therefore when replacements are required these need to be purchased from your local cycle...

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