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Poulan Pro PD25PH48STB, Owner'S Manual, Page: 1 / 48

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02153

OWNER'S MANUAL

MODEL:

PD25PH48STB

LAWN TRACTOR

 

Always Wear Eye Protection During Operation

      WARNING:

Read this Owner's Manual and 
fol low all Warnings and Safety 
In struc tions.  Failure to do so can 
result in serious  injury.

 IMPORTANT MANUAL                              Do Not Throw Away

              188868   10.22.03  TR

Printed in U.S.A.

Summary of Contents for PD25PH48STB

Page 1: ...CTOR Always Wear Eye Protection During Operation WARNING Read this Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not...

Page 2: ...changes in speed or direction SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE TH...

Page 3: ...he watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not...

Page 4: ...ained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always obser...

Page 5: ...Hex Bolts 5 16 18 x 1 2 Locknuts 5 16 18 Steering Wheel 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat Steering Wheel Insert Steering Wheel Adapter Steering Sleeve Steering Sleeve Extension 2 Keys Slo...

Page 6: ...l IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID 02143 STEERING WHEEL INSERT LOCK NUT LARGE FLAT WASHER STEERING WHEEL STEERING WHEEL EXTE...

Page 7: ...ion section of this manual SHOULDER BOLT ADJUSTING BAR PIN RETAINER SPRING FIG 4 GAUGE WHEEL 3 8 16 CENTER LOCKNUT 3 8 WASHER NOTE You may now roll or drive your tractor off the skid Follow the approp...

Page 8: ...loop retainer springs as shown Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainerspri...

Page 9: ...been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated...

Page 10: ...uld result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a h...

Page 11: ...actor and starting the engine HEIGHTADJUSTMENTKNOB Usedtoadjustthemower cutting height HOURMETER Indicates hours of operation AMMETER Indicates charging or discharging of battery PARKING BRAKE Locks c...

Page 12: ...eliminate this possibility al ways stop engine when stopping tractor on grass areas TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The cutting height is controlled by turning the height ad justment knob in...

Page 13: ...eightsareapproximateand may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and t...

Page 14: ...nleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can...

Page 15: ...LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been c...

Page 16: ...MAINTENANCE LUBRICATION CHART 02500 FRONT WHEEL BEARING ZERK FRONT WHEEL BEARING ZERK ENGINE SPINDLE ZERK SPINDLE ZERK GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL O...

Page 17: ...w or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Install and tighten...

Page 18: ...d for 50 hours in one year TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES 20 0 30 40 80 100 30 20 0 20 30 40 F C 32 10 10 60 5W 30 SAE 30 oil_visc_chart1_e FIG 16 TO CHANGE...

Page 19: ...ater Squeeze it dry in a clean cloth Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil If very dirty or damaged replace pre cleaner TO SERVICE CARTRIDGE Clean...

Page 20: ...ER PULLEY GROOVES If equipped turn height adjustment knob counter clockwise until it stops Lower mower linkage with attachment lift control Be sure belt tension rod is in disengaged position Install b...

Page 21: ...02548 B B TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires a...

Page 22: ...H MANDREL COVER RH SUSPENSION ARM IDLER PULLEY TO REPLACE MOWER BLADE SECONDARY DRIVE BELT See Fig 25 Park the tractor on level surface Engage parking brake Remove mower See TO REMOVE MOWER in this se...

Page 23: ...n jam nut against nut A Engage transmission by placing freewheel control in transmission engaged position Road test tractor for proper stopping distance as stated above Readjust if necessary If stoppi...

Page 24: ...starting follow this procedure IMPORTANT YOURTRACTOR IS EQUIPPEDWITH A 12VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USEYOUR TRACTOR BATTERY TO START OTHER VEHICLES TO REMOVE WH...

Page 25: ...mbly from air cleaner Chokeshouldbeclosed Ifitisnot loosencasingclamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Replace air cleaner cover assembly...

Page 26: ...UEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH...

Page 27: ...gnition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department E...

Page 28: ...n blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinsta...

Page 29: ...NONE NONE NONE OPTIONAL HEADLIGHTS BLACK ELECTRIC CLUTCH CLUTCH BRAKE PEDAL UP PTO DISENGAGED C G F B E A D H RED BLUE RED RED RED WHITE WHITE WHITE BLACK HOUR METER OPTIONAL STARTER PTO SWITCH CIRCUI...

Page 30: ...30 REPAIR PARTS TRACTOR MODEL NUMBER PD25PH48STB ELECTRICAL 28 29 26 40 33 30 50 24 42 43 25 41 27 27 27 22 79 21 D C AMPE RES 45 12 12 11 10 8 2 1 27 55 46 89 16 24 42 43 25 41 27 27...

Page 31: ...8860R Cable Battery 25 146148 Cable Batterywire 26 175158 Fuse 27 73510400 Nut Keps Hex 1 4 20 unc 28 145491 Cable Ground 29 121305X Switch Plunger Normal NC Gray 30 175566 Switch Ign 4 pos w lights 3...

Page 32: ...HASSIS AND ENCLOSURES 64 209 158 74 209 13 1 9 26 144 26 209 209 142 209 142 143 60 17 29 145 161 166 37 37 209 11 209 209 20 59 28 166 166 154 209 166 155 166 209 54 58 54 14 14 38 38 213 214 209 2 1...

Page 33: ...8 18 x 7 8 58 175351 Duct Hood 59 187495 Bushing Snap 60 72140606 Bolt RdHd Sqnk 3 8 16 unc x 3 4 64 174997 Dash Lower 74 73680600 Nut Crownlock 3 8 16 unc 90 124346X Nut Self Thd Wsh Hd 1 4 Zinc 142...

Page 34: ...76 78 75 74 27 26 59 19 219 221 221 220 222 221 19 51 51 263 19 19 6 231 239 33 239 238 52 237 233 240 232 241 235 242 221 274 224 225 223 223 223 223 226 226 234 236 227 218 217 244 96 254 51 251 22...

Page 35: ...Belt Engine 74 137057 Spacer Axle 75 121749X Washer 25 32 x 1 1 4 x 16 Ga 76 12000001 E Ring 77 123583X Key Square 78 121748X Washer 25 32 x 1 5 8 x 16 Ga 89 174901X428 Console Shift 90 124346X Nut Se...

Page 36: ...RACTOR MODEL NUMBER PD25PH48STB STEERING ASSEMBLY 11 5 87 5 87 4 3 43 95 43 8 40 32 8 6 46 46 8 6 2 94 40 11 68 67 67 67 13 65 68 15 29 29 82 10 38 12 72 1 37 36 37 41 73 42 88 71 17 29 43 91 steering...

Page 37: ...Flange Lock 17 177883 Shaft Asm Strg 29 17000612 Screw 3 8 16 x 3 4 32 180580 Rod Tie 36 155105 Bushing Strg 37 152927 Screw TT 32 5 x 5 x 3 8 Flange 38 159946X428 Cap Wheel Steer 40 73540600 Nut Cro...

Page 38: ...38 REPAIR PARTS TRACTOR MODEL NUMBER PD25PH48STB ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 6 5 72 13 26 25 4 8 32 31 33 37 33 17 17 3 81 23 45 14 38 41 112 engine bs intek twin_39...

Page 39: ...f 29 137180 Kit Spark Arrestor Flat Scrn 31 179022 Tank Fuel 4 0 Rear 32 179124X428 Cap Asm Fuel 33 123487X Clamp Hose Black 37 8543R Line Fuel 38 181654 Plug Drain Oil 41 139277 Stem Tank Fuel 45 170...

Page 40: ...at Adj Wingnut 12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1 4 20 x 1 1 2 15 121249X Spacer Split 28x 88 16 123740X Spring Cprsn 17 123976X Nut...

Page 41: ...H 4 189051 Decal Side Panel 5 189527 Decal HP Engine 6 173587 Decal Reflector Rh 7 173589 Decal Reflector Lh 8 170563 Decal Warning Mower 9 172740 Decal Fender Logo 10 157140 Decal Fender Danger E F 1...

Page 42: ...PARTS TRACTOR MODEL NUMBER PD25PH48STB MOWER LIFT 36 4 5 6 2 3 1 6 5 4 7 8 23 24 25 27 28 29 30 50 26 37 41 40 38 49 18 17 16 15 54 54 13 12 11 13 13 31 53 32 32 13 52 49 49 51 51 13 13 20 lift rh 1p...

Page 43: ...x 16 Ga 25 164024 Spring 26 169484 Retainer Clip 27 164543 Rod Adj Lift 28 73350600 Nut Hex Jam 3 8 16 unc 29 138057 Knob Inf 3 8 16 unc Blk W sym 30 150233 Trunnion Infin Height 31 176205 Trunnion Su...

Page 44: ...ose_roller 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 32 31 36 36 52 24 25 26 27 28 29 18 8 11 13 16 100 113 17 48 19 5 6 3 55 54 72 92 92 14 15 47 49 49 49 49 130 43 12...

Page 45: ...46 137729 Screw Thdroll 1 4 20 x 5 8 47 180808 V Belt Mower Secondary 48 174368 V Belt Mower Primary 49 73680600 Nut Crownlock 3 8 16 unc 50 72110612 Bolt Carr 3 8 16 x 1 1 2 Gr 5 52 175820 Pulley Id...

Page 46: ...for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main taine...

Page 47: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 48: ...ers Brushcutters and Blowers 3 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides part...

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