Poulan Pro 435999 Owner'S Manual Download

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OWNER'S MANUAL

MODEL NUMBER:

PP208EPS24

SNOW THROWER

Always Wear Eye Protection During Operation

IMPORTANT MANUAL

Do Not Throw Away

WARNING:

Read the Owner's Manual and

fol low all Warnings and Safety

In struc tions. Fail ure to do so

can result in serious injury.

435999 08.11.10 TH

Printed in the U.S.A.

Summary of Contents for 435999

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 435999 08 11 10 TH Printed in the U S A ...

Page 2: ...e machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspe...

Page 3: ...fe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snow thrower is to be stored for an extended period 4 Maintain or replace safety and instruct...

Page 4: ...BLY PRE OPERATION 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET...

Page 5: ...iner spring TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER Fig 4 TRACTION DRIVE CONTROL ROD VINYL SLEEVE Fig 3 PLASTIC TIE NOTE The multi wrench may be used for assembly of the chuterotatorheadtosnowthrowerandmakingadjustments to the skid plates UNFOLD UPPER HANDLE 1 Raise upper handle to the operating position and tighten handle knobs securely Additi...

Page 6: ... AUGER CONTROL ROD CONTROL ARM VINYL SLEEVE LOOP OPENING UP Fig 5 INSTALL DISCHARGE CHUTE CHUTE ROTATOR HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute rotator head 1 Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower 2 Positionchuterotatorheadoverchutebracket Ifneces sary rotatechuteassemblytoali...

Page 7: ...remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 locknut as shown Tighten nut securely Cable eyelet will be loose on shoulder bolt 3 Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown HOOK BETWEEN HE...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine ON OFF switch used to STOP the engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute TRACTION DRIVE CONTROL LEVER DISCHARGE CHUTE CONT...

Page 10: ...engine To engage choke move lever to FULL position Fig 12 Fig 10 OPEN OFF Fig 11 FULL OFF TO CONTROL SNOW DISCHARGE See Fig 12 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge c...

Page 11: ...f the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetractiondrivecontrollevertohandletoengage the drive system Release traction drive control lever to stop the forward or reverse movement of the snow thrower SPEED and DIRECTION are controlled by the drive speed control lever Press downward on the speed control lever and move lever to desired ...

Page 12: ...d be emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur SCRAPER BAR See Fig 17 The scraper bar is not adjustable but is reversible After con...

Page 13: ... priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back 6 Whentheenginestarts releasetherecoilstarterhandle and slowly move the choke control to the OFF posi tion Allow the engine t...

Page 14: ...ce schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SNOW THROWE...

Page 15: ...act with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine 6 Install left wheel if removed for draining oil Be sure to install klick pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of this manual 7 Remove oil fi...

Page 16: ...nd reconnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impeller the capscrews are designed to break preventing damage to any other com ponents If impeller does not turn when auger control lever is engaged check to see if the capscrews have sheared ...

Page 17: ...service center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Be...

Page 18: ...needs adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments TO ADJUST CABLE TENSION See Fig 23 Adjust cable tension by turning the adjuster turn buckle located on the right hand cable Grasp the long section tightly and turn the short section to lengthen the adjuster Adjust until cable is snug ADJUSTER TURN BUCKLE Fig 23 TO REMOVE W...

Page 19: ... system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to...

Page 20: ...dles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or ...

Page 21: ...thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002702 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 001 A 1 404928X428 AUGER HOUSING 2 404931X431 SCRAPPER BAR 3 72270505 CARRIAGE BOLT 5 16 18 X 625 4 155377 NUT 5 16 18 2 1 01 07 017 A 1 420493X479 AUGER ASSEMBLY LH 24 2 420494X479 AUGER ASSEMBLY RH 24 ...

Page 22: ... inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 12 13 14 15 16 17 18 19 20 21 21 22 22 23 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 37 01 07 026 D 2 EXPLODED ...

Page 23: ...9 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT 3 8 16 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLUG 19 427302 GEARBOX COVER RH 20 427345 GASKET 21 407770 SEAL 22 407762 BEARING 23 174697 THRUST WASHER 1 00 24 407763 WORM...

Page 24: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X431 SKID PLATE LH 2 178777X431 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 18 REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002702 AUGER HOUSING IMPELLER ASSEMBLY 1 1 2 3 2 3 01 07 024 B 1 420478 AUGER BEARING 2 411939 BEARING PLUG 3 179582 SCREW 5 16 18 X ...

Page 25: ... DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X431 SHIELD RETAINER STRAP 10 179829 SHOULDER BOLT 1 4 20 X 375 11 191730 NUT 1 4 20 12 72250505 CARRIAGE BOLT 3 8 16 X 625 13 751153 NUT 5 16 18 14 184505 DEFLECTOR SPRING 15 420679 SERVICE PART DEFLECTOR CONTROL 16 ...

Page 26: ...ROWER MODELNUMBER PP208EPS24 96198002702 CONTROL PANEL CHUTE 1 2 01 15 009 A 1 421249 STEER CABLE 2 74041024 SCREW 10 24 X 1 50 KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 405932 ROTATOR PIVOT BRACKET 5 420675 PULLEY PIVOT 6 428273 CABLE ASSEMBLY ADJUSTABLE 7 428310 CABLE ASSEMBLY HEAT SHIELD NOTE...

Page 27: ...ER PP208EPS24 96198002702 HANDLES 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X431 PLOW HANDLE LH 2 419801X431 PLOW HANDLE RH 3 196944X431 PANEL BRACKET LH 4 196943X431 PANEL BRACKET RH 5 199513 HANDLE GRIP 6 74780512 SCREW 5 16 18 X 750 7 74780524 SCREW 5 16 18 X 1 50 8 751153 NUT 5 16 18 9 155415 WASHER KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 4 4 01 05 013 A 1 419797X431 LOWER HANDLE 2 4275...

Page 28: ...PS24 96198002702 HANDLES KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 G 1 412683X431 CONTROL PANEL 2 424517X431 CONTROL LEVER LH 3 424516X431 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 426918X008 IMPELLER ROD ARM 6 412677 INTERLOCK BAIL 7 421613 SPACER 8 169675 RETAINER 9 17060410 SCREW 1 4 20 X 62 10 414280 KNOB BLACK 11 414281 KNOB RED 12 178899 HAND...

Page 29: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002702 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD 3 180445 SHIFTER ROD TOP 4 187716 SHIFTER ROD BOTTOM 5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270505 CARRIAGE BOLT 5 16 18 X 75 9 155377 NUT 5 16 18 10 169675 RET...

Page 30: ...T NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002702 HANDLES 1 2 3 4 5 6 01 08 007 B 1 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINER 5 17060410 SCREW 1 4 20 X 625 6 421252X431 INTERLOCK STOP 1 2 3 4 5 4 5 7 6 01 10 007 B 1 182906 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SHOULDERSCREW10 24X 625 ...

Page 31: ...mage your snow thrower and void your warranty REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002702 DRIVE 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AXLE SHAFT 1b 184206 ROLL PIN 3 16 X 1 50 2 402691 SPROCKET 3 174697 THRUST WASHER 4 179830 BEARING 5 146315 SCREW 5 16 18 X 625 6 17490508 SCREW 5 16 18 X 500 7 155443 KLIK PIN 1 4 X 1 50 8 189282 SQUARE KEY 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01...

Page 32: ...l Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53 53 53 25 26 26 27 39 40 41 42 43 44 32 38 53 53 37 36 35 39 33 28 30 29 31 4 23 24 24 01 02 013 A 18 42 EXPLODED 24 23 24 33 34 22 47 49 50 48 52 51 46 45 4 ...

Page 33: ...9 RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25 73930500 NUT 5 16 18 26 198176X431 RUBBER WHEEL PLATE 27 179831 RUBBER RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT...

Page 34: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 436266 COMPLETE LCT ENGINE 1 418694X428 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18 X 750 REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002702 CHASSIS ENGINE PULLEYS 1 2 2 3 3 01 00 034 A 01 21 013 B 1 1 428684 COVER ASSEMBLY 1 01 01 004 A 1 427963X428 ENGINE MOUNTING PLATE ...

Page 35: ... IMPELLER BELT 2 419744 TRACTION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X431 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9 424297 SHOULDERBOLT5 16 18X 500 10 751153 NUT 5 16 18 NYLOCK 11 187786 TRACTION IDLER ARM 12 180522 TRACTION PULLEY 13 74780520 SCREW 5 16 18 X 1 00 14 59289 WASHER 15 73800500 NUT 5 16 18 16 851084...

Page 36: ... damage your snow thrower and void your warranty REPAIR PARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002702 WHEELS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 06 017 A 1 432333X421 WHEEL ASSEMBLY LH 2 432334X421 WHEEL ASSEMBLY RH 1 2 3 4 01 15 003 C 1 410293 CABLE BRACKET LH 2 410294 CABLE BRACKET RH 3 17490408 SCREW 1 4 20 X 500 4 17600406 SCREW 1 4 20 X 375 ...

Page 37: ...VER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 10 194940 AXLE LOBE 11 174697 THRUST WASHER 12 193506X431 STEERING YOKE 13 179148X431 STEERING BRACKET 14 17490508 SCREW 5 16 18 X 50 15 194943X008 PIVOT BRACKET 16 194944X008 BELLCRANK 17 181847 BELLCRANK PIN 18 17600406 SCREW 1 4 20 X 375 19 405077 STEERING LINK 20 700279 RETAINER 21 85179 RE...

Page 38: ... could be hazardous damage your snow thrower and void your warranty 1 1 2 2 3 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5 16 18 X 75 4 155377 NUT 5 16 18 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT 1 4 20 6 191730 LOCKNUT 1 4 20 7 72250505 CARRIAGE ...

Page 39: ...o do so could be hazardous damage your snow thrower and void your warranty REPAIRPARTS SNOWTHROWER MODELNUMBER PP208EPS24 96198002702 DECALS 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 6 181033 DECAL INSTRUCTION 9 429591 DECAL SPEED CONTROL 11 429590 DECAL TRACT CLUTCH LEVER 435999 OWNER S MANUAL ENGLISH 436000 OWNER S MANUAL FRENCH 1 3 4 6 1 9 11 ...

Page 40: ...nty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an authorize...

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