Poulan Pro 424003 Owner'S Manual Download Page 1

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OWNER'S MANUAL

MODEL NUMBER:

PR5524ESLCT

SNOW THROWER

Always Wear Eye Protection During Operation

IMPORTANT MANUAL

Do Not Throw Away

WARNING:

Read the Owner's Manual and

fol low all Warnings and Safety

In struc tions. Fail ure to do so

can result in serious injury.

424003 Rev.1 10.27.08 SR

Printed in the U.S.A.

Summary of Contents for 424003

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious i...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine t...

Page 4: ...oses All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you a...

Page 5: ...er spring install traction DRIVE control rod See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring int...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ng the engine Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine ON OFF switch used to ST...

Page 9: ...e severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING Ifthedisch...

Page 10: ...to clear snow from the auger hous ing and the discharge chute CLEAN OUT TOOL FIG 14 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING forward and reverse movement...

Page 11: ...e emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next sea son See Storage Instructions for...

Page 12: ...g is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull r...

Page 13: ...n this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE...

Page 14: ...ct with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine...

Page 15: ...from spark plug Place wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten se...

Page 16: ...service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be r...

Page 17: ...y the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove sp...

Page 18: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 19: ...19 SERVICE NOTES...

Page 20: ...1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 33 34 01 07 004 B REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 96192002500 AUGER HOUSI...

Page 21: ...25 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLU...

Page 22: ...rower and void your warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 96192002500 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 001 A...

Page 23: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75...

Page 24: ...could be hazardous damage your snow thrower and void your warranty 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR WELDMENT 3 420325 DEFLECTOR SEAL 4 179096X479 STRAP 5 189713X479 KNOB BLACK 6 128...

Page 25: ...and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 420677 ROTATOR PIVOT BRACKET 5...

Page 26: ...05 004 B 1 2 4 4 4 4 3 1 419797X479 LOWER HANDLE 2 418313X479 PIVOT SUPPORT WELDMENT 3 150078 SCREW 5 16 18 X 750 4 17000616 SCREW 3 8 16 X 1 00 REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 9619200...

Page 27: ...5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 420889X008 IMPELLER ROD ARM 6 412677...

Page 28: ...our warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 96192002500 HANDLES 1 3 4 5 6 5 7 8 2 9 10 10 10 01 12 001 B 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION RO...

Page 29: ...your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 96192002500 HANDLES 01 10 001 B 1 3 3 2 2 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTER...

Page 30: ...7 26 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 3...

Page 31: ...8 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SH...

Page 32: ...so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B 1 188226 assy of 1a 1b AXLE ASSEMBLY 1a 179352 AXLE SHAFT 1b 184206 ROLL PIN 3 16 2 40269...

Page 33: ...uld be hazardous damage your snow thrower and void your warranty ENGINE LCT MODEL PLMHK18600781DE REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 96192002500 CHASSIS ENGINE PULLEYS 1 2 4 3 3 4 5 6 5 6...

Page 34: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 96192002500 CHASSIS EN...

Page 35: ...ment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PR5524ESLCT 96192002500 WHEELS 1 2...

Page 36: ...R BOLT 1 4 20 X 1 3 4 7 198638 SPACER 8 73800400 LOCKNUT 1 4 20 01 14 009 A 1 1 422663 SAFETY IGNITION KEY REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 96192002500 BAG OF PARTS NOTE All component d...

Page 37: ...rower and void your warranty REPAIRPARTS SNOWTHROWER MODELNUMBER PR5524ESLCT 96192002500 DECALS 1 181037 DECAL DANGER 2 424158 DECAL POULAN PRO 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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