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Poulan Pro 271150, Owner'S Manual

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Poulan Pro 271150 Owner'S Manual Download Page 1

For Parts and Service, contact our authorized distributor:  

call 1-800-849-1297   For Technical Assistance:  call 1-800-829-5886

MODEL NO.  271150
13.5 HP 38 INCH
LAWN  TRACTOR

185514   11.25.02   RD

PRINTED IN U.S.A.

• Assembly

 • Operation

  • Maintenance

   • Ser 

vice and Adjustments

    • Troubleshooting

     • Repair 

Parts

Summary of Contents for 271150

Page 1: ...ed distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 MODEL NO 271150 13 5 HP 38 INCH LAWN TRACTOR 185514 11 25 02 RD PRINTED IN U S A Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts ...

Page 2: ...crossing roadways Use extra care when loading or un loading the machine into a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related in juries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Keep machine free of grass leaves or othe...

Page 3: ...ly injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a ...

Page 4: ...round and cause you to lose control of your tractor WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproduc tive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer a...

Page 5: ...t should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark ar rester for the muffler is available through your nearest authorized service center de partment See REPAIR PARTS section of this manual CUSTOMER...

Page 6: ...x 1 3 16 x 12 Gauge Steering Wheel Insert Seat 1 Large Flat Washer Steering Boot Steering Extension Shaft Steering Wheel Adapter 2 Keys Slope Sheet Keys 1 Knob 1 Oil Drain Tube For Future Use 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Hex nut 1 2 20 ...

Page 7: ...parts or cartons and remove 1 4 Locknut Lower Steering Shaft Steering Boot Extension Shaft 1 4 Hex Bolt Steering Wheel Insert Adapter 1 2 Hex Nut Large Flat Washer Tabs Tab Slots BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1 Slide extension shaft onto lower steer ing shaft Align mounting holes in ex tension and lower shafts and install 1 4 hex bolt and...

Page 8: ...ift lever to its highest po sition 2 Release parking brake by depressing clutch brake pedal 3 Place gearshift lever in neutral N position 4 Roll tractor forward off skid 5 Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls WARNING Before starting read un derstand and follow all instructions in the Operati...

Page 9: ...our at 6 amps Seat is adjusted comfortably and tight ened securely All tires are properly inflated For ship ping purposes the tires were overin flated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt ke...

Page 10: ...could result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoi...

Page 11: ...ttachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of tractor IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to re lease attachment lift lever when changing its position LIGHT SWITCH POSITION Turns the headlights on and off PARKING BRAKE LEVER L...

Page 12: ...top before shifting or changing gears Failure to do so will shorten the useful life of your transaxle HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 1 Depress clutch brake pedal all the way down and hol...

Page 13: ...operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine 1 Select desired height of cut 2 Start mower blades by engaging at tachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place BEFORE STARTIN...

Page 14: ...s clutch brake pedal and set parking brake 2 Place gear shift lever in neutral N position 3 Move attachment clutch to disengaged position 4 Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below 5 Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts Do not run starter continuously for more ...

Page 15: ...ubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished If grass is extremely tall it should be mowed twice to reduce load and pos sible fire hazard from dried clippings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry...

Page 16: ...thout oil filter 1 2 LUBRICATION CHART Spindle Zerk Front Wheel Bearing Zerk GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT Do not oil or grease the pivot points which have special nylon bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry powdered graphite type lu...

Page 17: ...rel Assembly Trailing Edge Up Flat Washer Lock Washer Center Hole Blade Star 5 8 Bolt or Pin Center Hole Blade BLADE REMOVAL 1 Raise mower to highest position to al low access to blades 2 Remove blade bolt lock washer and flat washer securing blade 3 Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assembly center hole in blade must align with...

Page 18: ... 1 Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor 2 Rinse the battery with plain water and dry 3 Clean terminals and battery cable ends with wire brush until bright 4 Coat terminals with grease or petro leum jelly 5 Reinstall battery See REPLACING BATTERY in the SERVICE AND AD JUSTMENTS section of this manual TO CHANGE ENGINE OIL Determine temperature r...

Page 19: ... pointing towards carbu retor 3 Be sure there are no fuel line leaks and clamps are properly positioned 4 Immediately wipe up any spilled gaso line Slots Tabs Base Cartridge Pre cleaner Cover Handle 1 Pull up on air filter cover handle and rotate towards engine 2 Remove cover 3 Carefully remove air filter cartridge and pre cleaner from base 4 Clean base carefully to prevent debris from falling int...

Page 20: ...er spring slide collar off and push housing guide out of bracket 6 Disconnect anti sway bar from chassis bracket by removing retainer spring 7 Disconnect suspension arms from rear deck brackets by removing retainer springs 8 Disconnect front links from deck by removing retainer springs 9 Raise lift lever to raise suspension arms Slide mower out from under trac tor IMPORTANT If an attachment other ...

Page 21: ...front links Tighten nut E on both front links an equal num ber of turns The two front links must remain equal in length When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links Recheck side to side adjustment TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT...

Page 22: ...und the top groove of engine pulley 4 Install belt through stationary idler and clutching idler 5 Make sure belt is in all pulley grooves and inside all belt guides and keepers 6 Install mower See TO INSTALL MOWER in this section of manual Idler Pulleys With parking brake Engaged 1 1 2 Jam Nut Operating Arm Nut A TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system wh...

Page 23: ...K BATTERY WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BAT TERY in the MAINTENANCE section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT Your tractor is equ...

Page 24: ...ed stop is factory adjusted Do not adjust damage may result IMPORTANT Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous If you think the engine governed high speed needs adjusting contact an authorized service center department which has proper equipment and experience to make any necessa...

Page 25: ...from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can dam age the fuel system of an engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel lines an...

Page 26: ...Drain fuel tank and refill with fresh gasoline 6 Loose or damaged wiring 6 Check all wiring 7 Carburetor out of adjustment 7 See To Adjust Carburetor in Service and Adjustments section 8 Engine valves out of 8 Contact a qualified adjustment service center department Engine will not 1 Clutch brake pedal not 1 Depress clutch brake turn over depressed pedal 2 Attachment clutch is 2 Disengage attachme...

Page 27: ...ing 14 Carburetor out of 14 See To Adjust Carburetor adjustment in Service and Adjustments section 15 Engine valves out of 15 Contact a qualified adjustment service center department Excessive 1 Worn bent or loose blade 1 Replace blade vibration Tighten blade bolt 2 Bent blade mandrel 2 Contact a qualified service center department 3 Loose damaged part s 3 Tighten loose part s Replace damaged part...

Page 28: ... 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent 11 Clean around mandrels to holes from buildup of grass open vent holes leaves and trash around mandrels Headlight s not 1 Switch is OFF 1 Turn switch ON working 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s if so equipped 3 Faulty light switch 3 Check repl...

Page 29: ...R TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY ...

Page 30: ...30 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 REPAIR PARTS TRACTOR MODEL NUMBER 271150 ELECTRICAL 48 8 2 1 27 52 16 16 22 21 ...

Page 31: ...146147 Cable Battery 6 Gauge Red W 16 Wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1 4 20 UNC 28 4207J Cable Ground 6 Gauge Black 12 29 121305X Switch Plunger 30 175566 Switch Ignition 33 140401 Key Ignition 40 179720 Harness Ignition 41 71110408 Bolt Hex Head Fin 1 4 20 x 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 Adaptor Ammeter Rectangular 52 141940 Protection Wire Loop 90 18...

Page 32: ...MODEL NUMBER 271150 CHASSIS AND ENCLOSURES 3 2 35 3 26 3 35 26 33 10 34 1 208 11 17 29 28 208 13 12 51 57 53 52 54 55 24 26 25 26 25 31 24 30 209 8 209 6 16 9 15 209 209 209 5 5 145 37 37 18 205 205 38 38 206 212 ...

Page 33: ... Grille Lens Asm 29 150209X599 Lens Headlight Bar Clear 30 169465X417 Fender 31 136619 Bracket Fender Repl 109873x 33 179716X417 Footrest Pnt Lh 34 179717X417 Footrest Pnt Rh 35 72110606 Bolt Rdhd Sht Sqnk 3 8 16 x 3 4 37 17490508 Screw Thdrol 5 16 18 x 1 2 38 175710 Bracket Asm Pivot Mower Rear 51 73800400 Nut Lock Hex w Ins 1 4 20 52 19091416 Washer 9 32 x 7 8 x 16 Ga 53 144697 Bracket Grille LH...

Page 34: ... 112 14 41 38 39 57 51 74 75 78 76 77 25 26 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 52 30 32 32 30 52 11 21 4 3 13 10 8 12 12 7 250 250 1 15 96 26 79 16 66 27 51 48 151 202 49 47 50 120 150 6 170 ...

Page 35: ...16 x 1 38 179114 Pulley Composite Flat 39 74760648 Bolt Fin Hex 3 8 16 UNC x 3 Gr 5 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Asm Clutch 49 123205X Retainer Belt Style Spring 50 72110612 Bolt 3 8 16 x 1 1 2 Gr 5 51 73680600 Nut Crownlock 3 8 16 UNC 52 73680500 Nut Crown Lock 5 16 18 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17...

Page 36: ...RACTOR MODEL NUMBER 271150 STEERING 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 17 29 43 91 ...

Page 37: ... x 16 Gauge 29 17060612 Screw 3 8 16 x 3 4 30 76020412 Pin 32 130465 Rod Tie 36 155099 Bushing Steering 37 152927 Screw 38 140045X428 Cap Steering Wheel 39 19183812 Washer 9 16 x 2 3 8 40 7810H Gripco Nut 41 100711L Adaptor Steering Wheel 42 145054X428 Boot Steering 43 121749X Washer 25 32 x 1 1 4 x 16 Gauge 44 180640 Shaft Extension Steering 46 121232X Cap Spindle 47 183226 Fitting Grease 51 7354...

Page 38: ...38 TRACTOR MODEL NUMBER 271150 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 13 4 72 78 81 3 16 78 23 45 14 38 40 ...

Page 39: ...137180 Kit Spark Arrestor Flat Scrn 31 184900 Tank Fuel Front 1 25 32 140527 Cap Asm Fuel 33 123487X Clamp Hose Blk 37 137040 Line Fuel 20 38 181654 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Hexwsh Thdrol 1 4 20 x 3 4 45 17000612 Screw Hex Wsh Thdrol 3 8 16 46 19091416 Washer 9 32 x 7 8 x 16 ga 72 183906 Screw Socket Head 5 16 18 x 1 78 17060620 Screw 3 8 16 x...

Page 40: ... 1 x 14 Ga 10 182493 Pan Seat 11 166369 Knob Seat Adj Wingnut 12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht 1 4 20x1 1 2 15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1 4 Lge Flg Gr 5 21 171852 Bolt Shld 5 16 18 Unc 22 73800500 Nut Lock Hex W Ins 5 16 18 24 19171912 Washer 17 32 x1 3 16x12 Ga 25 ...

Page 41: ... Service 6 278H Fitting Grease Front Wheel Only 7 9040H Bearing Flange front Wheel Only 8 106108X624 Rim Asm 8 rear Service 9 124635X Tire Rear 10 7152J Tube Rear Service Item Only 11 104757X428 Cap Axle Blk 1 50 X 1 00 144334 Sealant Tire 10 oz Tube 6 2 1 5 8 4 10 3 9 11 7 8 11 2 1 12 KEY PART NO NO DESCRIPTION 11 156439 Decal Fender Dnger 12 181249 Decal Clutch Brake Eng 13 146046 Decal V Belt D...

Page 42: ...42 TRACTOR MODEL NUMBER 271150 LIFT ASSEMBLY 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 ...

Page 43: ...Handle Fluted Blk 8 122365X Button Plunger Red 11 139865 Link Lift LH 12 139866 Link Lift RH 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc 17 175689 Trunnion Blk Zinc 18 73800800 Nut Lock w Wsh 1 2 13 UNC 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3 8 24 KEY PART NO NO DESCRIPTION NOTE All com...

Page 44: ...CK 19 86 3 8 4 2 2 15 14 13 11 10 9 8 1 21 2 96 97 29 27 23 26 28 25 24 21 87 88 21 146 31 40 150 45 32 33 69 55 56 36 36 89 123 113 53 30 109 89 122 40 89 108 107 68 4 3 5 6 2 21 149 16 21 2 110 54 148 152 151 153 154 157 158 67 153 156 155 ...

Page 45: ...er Complete 1 170280 Mower Housing Assembly 2 72140506 Bolt Carriage 5 16 18 x 3 4 3 138017 Bracket Asm Fram Sway Bar 4 169970 Bracket Asm Deck Sway Bar 5 4939M Retainer Spring 6 178024 Bar Sway Deck 8 850857 Bolt Hex 3 8 24 x 1 1 4 Gr 8 9 10030600 Washer Lock Hlcl Sprg 3 8 10 140296 Washer Hard Blade Mower Vented The following blades are available 11 134148 Blade 38 Mulching Std For mulching mowe...

Page 46: ...t of any power equipment unit or at tachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products 3 Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manu...

Page 47: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

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