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1000-GB Wartung_2441

GB

MAINTENANCE

Changing the tine arm

- Remove 

nuts 

M12

- Remove 

bolts 

M12x110

-  Pull tine arm out
-  Covers (A) are released with them

-  Insert new tine arm
-  Lubricate shaft and sleeves

-  Insert bolts and nuts, retighten
  Torque: 121 Nm
-  Insert covers (A) between tine arms

Rotor

Lagerbuchse der Zinkenarme wechseln

Nach längerer Betriebsdauer kann es zu einem erhöhten 
Verschleiß der Lagerbuchsen an den Zinkenarmen 
kommen. Die Lagerbuchsen (3) sind zu wechseln, wenn 
der Buchsenbund (1) kleiner 1mm ist.

1

Wechseln der Lagerbuchsen:
- Zinkenarm 

ausbauen

-  Zinkenarm-Gegenlager (2) nach vorne abziehen
- Lagerbuchse 

(3) 

ersetzen

3

2

Summary of Contents for s Series

Page 1: ...rator s manual GB INSTRUCTIONS FOR PRODUCT DELIVERY Page 3 Translation of the original Operating Manual Nr 99 2441 GB 80L 0 Rotary Swather TOP 1252 TOP 1252 M TOP 1252 C TOP 1252 C s line Type 2441 01...

Page 2: ...Euro 500 is provided for such a liabilioty In accordance with the laws of product liability entrepreneurial property damages are excluded from the liability Attention Should the customer resell the m...

Page 3: ...carried out to three point linkage T Trial run carried out and no defects found T Functions explained during trial run T Pivoting in transporting and operating position explained T Information given...

Page 4: ...19 Power control initial operation 19 Button functions 20 WORK menu 20 Raking height menu 20 Config menu 21 TEST menu 22 DATA menu 22 Diagnostic functions 23 ISOBUS TERMINAL Operating structure Swathr...

Page 5: ...d health requirements Meaning of warning signs No Warning signs Meaning No Warning signs Meaning 1 495 173 Caution Do not enter rotor areas while driving motor is running 5 Do not stand in the drive s...

Page 6: ...eration c The danger of being crushed or cut exists in the Pick up cutting unit tailgate and upper extension areas d Before driving the vehicle the driver must ensure that nobody will be endangered an...

Page 7: ...ransport height 7 Feeler wheel external 8 Drawbar 9 Step sequence control only for the standard variant Variants Designation Description Standard Operation via tractor hydraulics Power Control Operati...

Page 8: ...t be designed for the occurring load see technical information Theliftingstrutsaretobesetatthesamelength 4 usingtherelevant adjusting equipment See the tractor manufacturer s operator s manual If the...

Page 9: ...th X 3 Power Control ISOBUS Terminal Hydraulic connection Advance SN 16 red Hydraulic connection Return SN 20 blue Load sensing connection SN 6 Hydraulic brake unit Hydraulic connection with hydraulic...

Page 10: ...irst Then attach cardan shaft to tractor s p t o shaft To prevent protector cap on all shafts from turning secure it with chain 5 Before operation check lengths of drive shafts and adapt if necessary...

Page 11: ...or Fold support wheel up Swing jack stand up after attaching the machine 5b Push jack stand foot down with your foot and then swing up The pin locks automatically Swather Brake unit Variant Air brake...

Page 12: ...ion A Lever position Pos 1 Operation with 2 control devices The working width for the front rotary units is simultaneously increased or decreased Pulling on the rope S will alter the swath width via b...

Page 13: ...urn pipe 2 Pressure line is any line which goes to the pressure filter on the machine LS Line Optional extra Connect load sensing line to LS connection on the tractor the tractor must be turned off fo...

Page 14: ...e pressure in the machine s hydraulics This makes connecting replacement hydraulic lines easier Close all stop valves pos A only for machines without operating device Disconnect hydraulic lines from t...

Page 15: ...il flow Lower rotary units to off road transport position using key Swingrotaryunitsintoworkingpositionusing key Set working width Set working width see chapter Operation Variant Standard Open all sto...

Page 16: ...ree and that nobody is standing in the danger area 075 09 07 Decrease transport height 1 Swing hoop guard back Swinging hoop guard back 6 back should only be carriedoutwhennecessary e g toreduceimplem...

Page 17: ...he adjusting screw 1 on the upper lift limit oH Example Screw adjusting screw 1 in the front rotors are lifted higher in the off road position Base setting GS 360mm The path offset of the rear rotor i...

Page 18: ...ng bring all swivelling parts into their correct positions and secure against dangerous changes to position Check that lighting functions before travelling Hydraulic lower link Fix the hydraulic lower...

Page 19: ...press SHORT button Save current working height press LONG button 5 secs or until beep 17 STOP 18 19 In the navigation Alter values In WORK menu Alter working width of selected rotary units Inworkingh...

Page 20: ...in the off road position By pressing this button all rotary units are lowered to the off road position WORK menu The operating device starts after switching on using the WORK menu With that the machin...

Page 21: ...working position to off road position or Lower selected rotary units from off road position to working position can be set up as an automatic function Meanings of Indicators a Activating the auto fun...

Page 22: ...a black background when the p t o turns faster than 10 r p m c Voltage indicator Thetopvoltageindicatorshowsthelowestmeasured distribution voltage value since work started This value is stored until t...

Page 23: ...ed A fault must be confirmed with the Menu button Diagnosticfunctioncanbeswitchedoffforeachindividual channel Switching off diagnostics for an output Diagnostic function of an output recognized as fau...

Page 24: ...RMINAL Variant Operation with an ISO control terminal Variant Operation via ISO Bus tractor terminal Display Tractor terminal Joystick ISO bus adaptor Tractor cable with ISO Bus ISO Control panel 10 A...

Page 25: ...25 0900_GB ISOBUS Terminal_2441 GB ISOBUS TERMINAL F Display menu T Button numbering Operating structure Swathr with ISO bus solution F1 F2 F9 F10 F5 F6 F7 F8 F4 F3...

Page 26: ...F3 T1 T3 Preselect rotary units T4 Change to page 3 switch to mask F4 T7 Lift preselected rotary units from working to off road transport position T8 Lower preselected rotary units from off road to w...

Page 27: ...t to working position buttons are laid out with and automatic function The gap between lifting lowering the front rotor and lifting lowering the rear rotor is adjusted here Tip This automatic function...

Page 28: ...haft turns faster than 10 r p m c Voltage display The lower volt display shows the lowest distribution voltage value since the start of the operation This value is saved until the next new start The u...

Page 29: ...d A fault must be confirmed with the ACK button Diagnostic function can be switched off for each individual channel Switching off diagnostics for an output Diagnostic function of an output recognized...

Page 30: ...ction buttons grouping From the Start menu commence by pushing T6 and in the menu Field operator 300 press T9 to arrive at the joystick setting menu T6 T9 1 Select the function symbol using the joysti...

Page 31: ...turf Check adjustment regularly during work operation Check tyre pressure regularly Check hydraulic hoses regularly and replace them if they are damaged or brittle Replacement Parts List Check brakin...

Page 32: ...l devices The front rotary units are independently controlled through two separate control devices Control device no 2 right rotary unit Control device no 3 left rotary unit Variant Power Control ISOB...

Page 33: ...just feeler wheel external Adjust feeler wheel external only with mechanical adjustment Whenalteringtheworkingheightthefeelerwheelheight must also be altered using the spring linch pin 3 Adapt the dis...

Page 34: ...neously For setting the machine at normal it may be necessary to adjust the feeler wheel separately Remove linch pin V which breaks the connection to the rotary unit Adjust feeler wheel height using h...

Page 35: ...Danger of tipping occurs when the rotor units are in a raised position The rotor unit facing uphill is always raised first which results in uneven weight distribution G when travelling in a curve with...

Page 36: ...not use high pressure washers for the cleaning of bearing and hydraulic parts Danger of rust After cleaning grease the machine according to the lubrication chart and carry out a short test run Cleani...

Page 37: ...Keep to the given oil change intervals Carry out regular greasing according to the lubrication chart Only use brand name greases and oils to grease the machine Remove grime from grease nipples before...

Page 38: ...and nuts retighten Torque 121 Nm Insert covers A between tine arms Rotor Lagerbuchse der Zinkenarme wechseln Nach l ngerer Betriebsdauer kann es zu einem erh hten Verschlei der Lagerbuchsen an den Zi...

Page 39: ...ed by adjusting the curved channel Procedure Remove the underneath cover from the rotary unit Turn the rotary unit until the nut spanner size 22 can be seen Loosen 3 nuts Turn curved channel according...

Page 40: ...e distance to which the tip is pushed out dependsd on how soiled the filter is When the tip shows maximum soiling the filter F is to be changed Change hydraulic oil in accordance with tractor s operat...

Page 41: ...0300 SCHMIERPL_286 41 8 h FETT 358 08 72 SAE 90 1 6 Liter III SAE 90 1 2 Liter III 300 ha 1 J 50h 1 IV II IV 50h IV 7 3 6 3 9 7 3 6 3 9 3...

Page 42: ...les 40 voyages 80 F Tous les 80 voyages 1 J 1 fois par an 100 ha tous les 100 hectares FETT GRAISSE Nombre de graisseurs Nombre de graisseurs IV Voir annexe Lubrifiants Liter Litre Variante Voir le g...

Page 43: ...efore first run of the day Only travel when air pressure in the brake system is 5 0 bar The air reservoir is to be drained of water daily Using a piece of wire turn bolt on drain valve in a sideways d...

Page 44: ...ng must be replaced when the thickness of the remaining lining is 5 mm Insert rubber stopper again Note Conditional to the function is to continually check brake wear and function and make adjustments...

Page 45: ...width m 1 20 2 00 Transport height m 3 99 Storage height with tine bearers removed m 3 40 Transport width m 3 00 Length m 9 95 P t o speed U min 1 500 Required power kW PS 67 90 Coverage up to ha h 10...

Page 46: ...the vehicle implement Defined use of the Rotary Swather The TOP 1252 Type 2441 Rotary Swather is intended solely for normal use in agricultural work The swathing of forage silage fodder and straw Any...

Page 47: ...GB Anhang Titelblatt _BA Allgemein GB SUPPLEMENT...

Page 48: ...heap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed...

Page 49: ...ited a The transport of persons on the machine is not permitted b The machine may only be driven on public roads when in the position stipulated for road transport 7 Driving ability with auxiliary equ...

Page 50: ...on use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor To determine the actual length required hold the two halv...

Page 51: ...to protect the implement against damage Driving the right way will avoid triggering the clutch too often and thus causing unnecessary wear on it and the implement Lubricating interval 500 hrs Special...

Page 52: ...out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to be protected a...

Page 53: ...UNIFARM 15W 30 GEAROIL GP 80W 90 GEAROIL GP 85W 140 MULTI PURPOSE GREASE H FIBRAX EP 370 NEBULA EP 1 GP GREASE GEAR OIL GX 80W 90 GEAR OIL GX 85W 140 ULTRAMAX HLP 32 46 68 SUPER TRAC FE 10W 30 ULTRAM...

Page 54: ...hmal Links Vorne Y9A 10 Heben Hinten Rechts Y10B 11 Senken Hinten Rechts Y11A 12 Breit Hinten Y12B 13 Schmal Hinten Y13A H henverstellung 14 Heben Vorne Rechts Y14B 15 Senken Vorne Rechts Y15A 16 Hebe...

Page 55: ...Y12 DCV working width rotor rear Y13 DCV working width rotor rear Y14 DCV working height rotor front right Y15 DCV working height rotor front right Y16 DCV working height rotor front left Y17 DCV work...

Page 56: ...56 1100 GB SERVICE_2441 GB SERVICE 1 2 4 3 1 AP 2 3 VP 2 3 4 1 2 5mm 2 5mm 1mm 1mm Hydraulics plan Standard...

Page 57: ...Y13 Y23 Y15 Y17 Y19 Y21 1 1 Take note Should a swather function with electricity not react this can be set going directly at the hydraulic block A size 17 spanner and a screw driver are necessary Be a...

Page 58: ...otor rear left S11 Sensor working width rotor front left S12 Sensor working width rotor rear S13 Sensor working width rotor front right 13 13 10 13 17 10 13 17 10 17 17 10 22 17 10 22 17 10 17 13 10 1...

Page 59: ...ws1 Y2 brws1 Y3 brws1 Y4 brws1 Y5 brws1 Y6 brws1 Y7 brws1 Y8 brws1 Y9 brws1 Y10 brws1 Y11 brws1 Y12 brws1 Y2 ws1 Y13 ge1 Y14 ge1 Y15 ge1 Y16 ge1 Y17 ge1 Y18 ge1 Y19 ge1 Y20 ge1 Y21 ge1 Y13 brge1 Y14...

Page 60: ...eitsbreite Kreisel vorne links S12 Sensor Arbeitsbreite Kreisel hinten S13 Sensor Arbeitsbreite Kreisel vorne rechts Y20 13 13 4 5 Y19 Y15 Y17 Y21 13 17 10 13 17 10 13 17 10 13 10 4 5 13 10 4 5 17 17...

Page 61: ...3 ge1 Y14 ge1 Y15 ge1 Y16 ge1 Y17 ge1 Y18 ge1 Y19 ge1 Y20 ge1 Y21 ge1 Y13 brge1 Y14 brge1 Y15 brge1 Y16 brge1 Y17 brge1 Y18 brge1 Y19 brge1 Y20 brge1 Y21 brge1 Y21 brge1 1 2 GND Schaltleit Y22 Y22 ge1...

Page 62: ...nsport position Setting Reaction gap 2 4 mm Working height Function Indicates the current set working height Setting Reaction gap 2 4 mm Working width position Function Indicates the current set worki...

Page 63: ...utton T2 to lift to transport position Button T3 to reset Job calculator accepts current port position as the working position Press T6 button for 10 secs to leave emergency menu T6 T7 T8 T9 T10 SET T...

Page 64: ...rence to the other following EU directives and or relevant provisions Source of applied harmonised norms EN ISO 12100 EN ISO 4254 1 EN ISO 4254 10 Source of applied miscellaneous technical norms and o...

Page 65: ...eights are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe P TTINGER Lan...

Page 66: ...er at P TTINGER Landtechnik GmbH A 4710 Grieskirchen Telefon 43 7248 600 0 Telefax 43 7248 600 2513 e Mail info poettinger at Internet http www poettinger at P TTINGER Deutschland GmbH Verkaufs und Se...

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