Pottinger PRIMO 350 Operator'S Manual Download Page 5

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Table of conTenTs

0800_GB-Inhalt_1602

AXLES AND AXLE UNITS

Lubrication points .................................................... 66
Maintenance work on wheels and brakes ............... 68
Maintenance work on the hydraulic running gear ... 70
Maintenance work on the BOOGIE running gear .... 71

TROUBLEShOOTING

Troubleshooting ....................................................... 7
Disruptions and remedies to power failure ............. 74

TEChNICAL DATA

Technical data .......................................................... 76
Position of Vehicle Identification Plate .................... 76
Optional equipment ................................................. 76
The defined use of the trailer ................................... 77
Correct loading ........................................................ 77
Air pressure .............................................................. 78

SUPPLEMENT

Summary of Contents for PRIMO 350

Page 1: ...29 0AGE 4RANSLATION OF THE ORIGINAL PERATING ANUAL Ihre Your Votre Masch Nr Fgst Ident Nr R 99 1602 GB 80I 0 Silage wagon PRIMO 350 Type 1601 01001 PRIMO 400 Type 1602 01001 PRIMO 450 Type 1603 01001...

Page 2: ...damage is damage caused by a machine and not to it An excess of Euro 500 is provided for such a liabilioty In accordance with the laws of product liability entrepreneurial property damages are exclude...

Page 3: ...ected Note references in operating manual Fitting to tractor carried out hight of drawbar adjusted brake cable installed hand brake lever assembled in tractor cabin Please check X According to the pro...

Page 4: ...re switch 25 Top frame section Assembling the top frame section 26 Direct Control Operation DIRECT CONTROL operating unit 27 Carry out required hydraulic function 27 Loading functions 28 Unloading fun...

Page 5: ...running gear 70 Maintenance work on the BOOGIE running gear 71 TROUBLESHOOTING Troubleshooting 73 Disruptions and remedies to power failure 74 TECHNIcal DATa Technical data 76 Position of Vehicle Iden...

Page 6: ...signs Turn engine off when adjustment service and repair work is to be done Wait until all machine components have stopped completely before touching them Neverreachintothecrushingdanger area as long...

Page 7: ...d Therelevant details are located on the right side of the trailer In addition observe the power limits of the tractor being used General safety tips for using the trailer Tips for travelling with the...

Page 8: ...gerous position changes 13 Check parking brake and service brake functions Before starting work a Before commencing work the operator must be aware of all operating devices and functions The learning...

Page 9: ...on the hydraulic block is to be screwed completely in 7b 7a Standard position with an open hydraulic system 7b Take care with tractors with a closed hydraulic and LS system LS Load sensing 7b 001 01 2...

Page 10: ...A2 To make the connection to the tractor Operation Connect the 3 channel plug to the DIN 9680 socket on the tractor Lighting Connect 7 channel plug to tractor Check that lighting is functioning on wa...

Page 11: ...its see table below for L max Adjustmentofbothhydrauliccylindersmusttakeplace alternately Both hydraulic cylinders must be set at the same length Retighten lock nut K 1 Series factory fitting for JUMB...

Page 12: ...nt axle using control ST The trailing front axle is operated differently depending on tractor and wagon equipment Locking the trailing front axle Attention The trailing front axle must always be locke...

Page 13: ...out locking bolt 1 swing jack stand down and lock again Make sure bolt 1 is properly locked in Lower the trailer using the pivoting drawbar Uncouple hydraulic and electric lines and detach trailer Rai...

Page 14: ...er to tractor Both hydraulic cylinder pistons must be completely inserted Adjustment of both hydraulic cylinders must take place alternately Loosen lock nut K on the threaded spindle By twisting the c...

Page 15: ...ion left and right hand pins locked for wear on the cutters for dirt on the cutter overload fuse for adequate ground clearance Vehicle must not be driven whilst cutter beam is in fully extended positi...

Page 16: ...out For safety reasons always deactivate the preselected function See chapter Select Control Preselection also 1 Optional equipment Variant with Select Control operating unit 1 Swing cutting unit in P...

Page 17: ...2 Remove bracket B 2 2 Move lever H forward pos B Swivel cutter bar completely out 3 Removelinchpin K andtakeoffleftandrightbrackets C Remove lever H Swinging cutter bar out to the side for maintenanc...

Page 18: ...pressure springs with high pressure cleaner Oil cutter and safeguard element before winter storage Removal and installation of a cutter Removing a cutter from a swivelled out cutter bar 1 Pull catch l...

Page 19: ...ir Alteration of gas container pressure This work may only be carried out by customer service or a specialist In order to reduce or increase the pressure in the gas container a specialfillingandchecki...

Page 20: ...cking nut Set cutter beam vertically When the cutter frame is swung back in the setting should be such that it enables the frame tubing to fit into the opening on the moulded frame without any difficu...

Page 21: ...he ground as with standard dispensing Warning against damage The bolts on the left and right hand trailer sides must always be equally positioned otherwise the tailgate and swivel sections will be dam...

Page 22: ...Do not stand underneath the raised tail gate Opening and closing is effected hydraulically from the tractor seat Locking takes place automatically Tailgate must be closed when driving on the road Att...

Page 23: ...st raising by repositioning both hooks G from position A to position B The tail gate swings backwards when opening For operation see Select control preselection or Direct control operation Warning aga...

Page 24: ...remove the following screws left and right three screws SK 3 on the flange bearing two screws SK 2 on the guard ring 5 Dismantling the Lower Regulating Roller remove two screws SK 2 on the guard ring...

Page 25: ...rollers have been dismantled the switch must be fixed in position A This is achieved by means of the bolt supplied SK 5 Setting when regulating rollers have been dismantled 1 Push the switch slider 90...

Page 26: ...two people carry out this modification Danger of injury 1 Swing upper railing 3 up 2 Swing lower railing 3a up 3 Swing front side wall up left and right TD 57 91 56 Attention It is imperative that the...

Page 27: ...ntrol lamp glows red Loading functions red symbols Loading functions are always activated after switching on The LED in the I O key glows red Only the red symbol functions are active The required hydr...

Page 28: ...elect the required hydraulic function The LED in the selected key glows red Safety hints See the relevant chapters in this operating manual Scraper floor back run Press button and hold touch function...

Page 29: ...e integrated LED lights up Close tailgate Press button rest function the tailgate is lowered the scraper floor is stopped the dosing rollers are switched off if provided the integrated LED lights up N...

Page 30: ...indicator when the oil pressure switch registers excessive pressure double horn tone sounds on control panel Check status 1 Switch operating device off using button 8 LED 8 does not light up 2 Switch...

Page 31: ...ff 17 Cross conveyor belt movement right increase scraper floor speed 18 Open tailgate 19 Close tailgate 20 On Off Menu change Safety tips Please take particular care when the operating elements on th...

Page 32: ...loader very compacted load minimum blockages in the feeder channel prevents overloading the entire drive forage protection relieves the driver increase in load capacity Control of the automatic loader...

Page 33: ...ay 4 Swing cutting unit out As long as the button remains pressed The cutter beam moves unpressurized out of the feeder channel Incaseitisnotpossibletoswingoutunpressurized use the external cutting un...

Page 34: ...or wagons with regulating rollers WORK menu unloading functions 1 Automatic unloader Briefly press button automatic unloader is switched on or off activated automatic unloader appears on display Advan...

Page 35: ...or off indicator on display when rollers are switched on Note Regulating rollers can only engage when tailgate is open If the regulating rollers are started when the p t o is turned off the warning i...

Page 36: ...lgate reaches the lower area approx 10 cm opening hydraulic function is triggered tailgate is closed under pressure the regulating rollers cross conveyor belt and scraper floor drives are stopped befo...

Page 37: ...ed for 3 secs Repeat function if required Attention Duringthehydraulicactivationof theforagetopframe thekeyboardisbriefly locked for other hydraulic functions 4 Extinguish operating data daily counter...

Page 38: ...er Kratzboden gestoppt und die Dosierwalzen werden ausgekuppelt a b c d Set steps 1 or 19 with SET button Adapt scraper floor speed range to tractor hydraulics Attention Ensuretheadjustmentallowsscrap...

Page 39: ...necessary when relays for output power supply is switched for any longer than 2 secs e g because of insufficient operating power For safety reasons relays will no longer self reactivate A fault must...

Page 40: ...e STOP button for 8 secs The current configuration is given here first of all Automatic loading Cross conveyor belt Trailing front axle Scraper floor stage 2 Regulating Rollers Loading space lighting...

Page 41: ...ng proce dure for as new ACs 1 2 3 Charging the AC A prerequisite for trouble free operation is that the terminal s AC is sufficiently charged The terminal is equipped with a micro controller controll...

Page 42: ...rs Awirelesskitcontainsanoperatingdeviceandacradle among other things A receiver is integrated into both the terminal and the cradle Both partners are already paired when delivered If partners are to...

Page 43: ...t Operation with an ISO control terminal Variant Operation via ISO Bus tractor terminal Display Tractor terminal Joystick ISO bus adaptor Tractor cable with ISO Bus ISO Control panel 10 Amp fuse ISO B...

Page 44: ...44 0800_GB ISOBUS Terminal_5543 GB ISOBUS Terminal Operation ISO terminal F Display menu T Button numbering V Variants STOP CONFIG...

Page 45: ...lay indicator T7 Automatic loading display indicator T8 Fold cutters in display indicator T9 Fold cutters out display indicator T10 Back a level Button indication T1 STOP T2 Front axle on off display...

Page 46: ...tep 20 0 T5 Scraper floor forward run display indicator T6 Open tailgate time delay display indicator T7 Close tailgate display indicator T8 Regulating rollers on off display indicator T9 no function...

Page 47: ...another mask T3 4 Increase speed T3 5 Decrease speed T4 Scraper floor speed Switch to another mask T4 4 Increase speed step 0 20 T4 5 Decrease speed step 20 0 T5 Scraper floor forward run display indi...

Page 48: ...ss in front of symbol function switched off Cross conveyor belt is the exception cross function switched off M mechanical drive H hydraulic drive T1 1 Restart the job calculator Meaning of symbols Aut...

Page 49: ...se 1 Switch to another mask 3 Scraper floor adjustment phase 19 Switch to another mask 4 TEST functions Switch to TEST menu 5 DIAG functions Switch to DIAG menu 6 Umschalten zwischen Seite 1 und Seite...

Page 50: ...s withloadonthefrontaxlethroughpivoting drawbar usage when travelling over a drive in silo when lateral traction of the unguided axle is no longer sufficient 1 Trailing front axle Loading instant Sett...

Page 51: ...pick up valve A2 Regulating rollers A3 Pivoting drawbar valve A4 Cross conveyor belt valve A5 Cutting mechanism valve A6 Tailgate valve A7 Scraper floor phase 2 valve A8 Trailing front axle valve B1...

Page 52: ...necessary for joystick configuration 2 x pressing the button YES or NO Variant 2 Allocate the required functions to the joystick key Continue switching using the YES key Attention Thenumeralsonthejoys...

Page 53: ...tkey button T5 Setup Select ground based position using the down key Choose between GPS wheel sensor and deactivated using the or keys An altered choice must be confirmed with ENTER The setting GPS Ra...

Page 54: ...nd right sides in same position 2 Secure with linch pin High adjustment with tall stubble and extremely uneven ground Low Adjustment with short green fodder and even ground Impact deflector adjustment...

Page 55: ...ressing once again will turn the scraper floor off General hints Selecting another function in addition to the moving floor feed will automatically interrupt the moving floor feed Regulating equipment...

Page 56: ...Do not use high pressure washers for the cleaning of bearing and hydraulic parts Danger of rust After cleaning grease the machine according to the lubrication chart and carry out a short test run Clea...

Page 57: ...pport Note When welding on the trailer disconnect all connections to the tractor and uncouple the trailer Note A greater injury danger exists when working behind opened protective covers Gas container...

Page 58: ...arantees long lasting durability Cutter safety device In order to guarantee the perfect function of the cutter safety device frequent cleaning is recommended Clean pressure springs using high pressure...

Page 59: ...chains The four scraper floor chains must be tensioned simultaneously but not strained They should sag slightly Retensioning of scraper floor chains The tensioning screw S is located under the platfo...

Page 60: ...ce through the tensioning screw 55 after loosening lock nut Tighten lock nut after tensioning chain Main bearing Both main bearings should be greased every 80 runs Press Inspect once a year boltings t...

Page 61: ...ir pressure Pick up drive chain Check chain tension every 80 runs Oil chain every 40 runs only for machines without automatic lubrication 1 Once a year remove chain guard clean and oil chain Regulatio...

Page 62: ...d The distance to which the tip is pushed out dependsd on how soiled the filter is When the tip shows maximum soiling the filter F is to be changed Change hydraulic oil in accordance with tractor s op...

Page 63: ...se is built into the job calculator Note Disconnect the electrical connection to the tractor when working on the electrical unit Maintaining electronic parts Protect operating unit 1 from water Do not...

Page 64: ...wire turn bolt on drain valve in a sideways direction When dirty Screw out drain valve and clean Cleaning the line filters Bothlinefiltersaretobecleaneddependingonoperating conditions normallyabouteve...

Page 65: ...es control button M is automatically pushed out by the stored compressed air coming from the towing vehicle ALB regulator forbrakeunitswithanautomaticbrakepressureregulator 1 With an ALB regulator the...

Page 66: ...cle with a high pressure cleaner all lubrication points must be greased again Automatic rod adjuster with every brake lining change every 500 operating hours annually at the latest Remove rubber seali...

Page 67: ...ree space of the fitted hub Fit the axle nut and carry out bearing adjustment as well as brake adjustment Finally check the function and carry out a relevant test run and eliminate possible determined...

Page 68: ...ng play Raise axles until tyres are clear of ground Release brakes Placeleverbetweentyreandgroundandcheck the play When bearing play can be felt 1 Unscrew cap 2 Remove split pin from crown nut 3 Tight...

Page 69: ...d brake lever length B e g Lever length 150 mm Empty run 15 18 mm Setting the automatic rod adjuster every 500 operating hours annually at the latest The base setting takes place similar in some respe...

Page 70: ...nuts for tightness Ifnutsareloosetightenalternatelyandinseveral stages Nothing is to be welded to the spring Tightening moment with torque wrench M 24 650 Nm Spring bolts after the first load run eve...

Page 71: ...ention Sight check every 500 operating hours half yearly at the latest Check all components for damage and wear Spring bracket and screws on the spring tension housing every 500 operating hours half y...

Page 72: ...d wear 1 2 3 4 Damping zylinder top and underneath 3 Support axle underneath and sides 4 Maintenance work Sight check Check all components for damage and wear Check wheel nuts for tightness 1 2 3 4 Ch...

Page 73: ...ary Forage jams Travel speed too high trailer hitched up too low Set drawbar to correct height Poor cutting quality blunt knives p t o speed too high Sharpen knives in time or replace them Drive at lo...

Page 74: ...ftfrontprotective cover To carry out the desired hydraulic function Screw in the correct valve knob Turn on servo valve on the towing vehicle The hydraulic function will be carried out Afterwards unsc...

Page 75: ...75 0600 GB Elektro Stoerung_1622 GB ELECTRO HYDRAULICS Variant DIRECT CONTROL Up to 2006 model From 2006 model...

Page 76: ...350 Type 1601 PRIMO 400 Type 1602 PRIMO 450 Type 1603 PRIMO 500 Type 1604 PRIMO 630 Type 1606 Overall lenght Type L Type D mm mm 7780 8250 8460 8930 9140 9610 9140 10500 Overall width Standard tyres...

Page 77: ...orting and unloading of roughage green forage silage and straw Any other uses outside of these are regarded as undefined The manufacturer takes no responsibility for any resulting damage which occurs...

Page 78: ...ours of operation retighten wheel nuts If a wheel has been changed retighten the wheel nuts after 10 hours of operation also ATTENTION After the first 10 hours of operation retighten wheel nuts Air pr...

Page 79: ...GB Anhang Titelblatt _BA Allgemein GB Supplement...

Page 80: ...heap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed...

Page 81: ...bited a The transport of persons on the machine is not permitted b The machine may only be driven on public roads when in the position stipulated for road transport 7 Driving ability with auxiliary eq...

Page 82: ...on use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor To determine the actual length required hold the two halv...

Page 83: ...to protect the implement against damage Driving the right way will avoid triggering the clutch too often and thus causing unnecessary wear on it and the implement Lubricating interval 500 hrs Special...

Page 84: ...20h after every 20 hours operation 40 F all 40 loads 80 F all 80 loads 1 J once a year 100 ha every 100 hectares FETT GREASE Number of grease nipples IV see supplement Lubrificants Liter Litre Variati...

Page 85: ...0500 Schmierplan_1602 1 J 80 F 40 F Nr 548 90 011 0 2 3 2 1 IV FETT II L...

Page 86: ...plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to...

Page 87: ...UNIFARM 15W 30 GEAROIL GP 80W 90 GEAROIL GP 85W 140 MULTI PURPOSE GREASE H FIBRAX EP 370 NEBULA EP 1 GP GREASE GEAR OIL GX 80W 90 GEAR OIL GX 85W 140 ULTRAMAX HLP 32 46 68 SUPER TRAC FE 10W 30 ULTRAM...

Page 88: ...application The pull off coupling on the drawbar serves as break off point and prevents oil from escaping unnoticed Attention The emergency brake valve does not replace the mechanical parking break on...

Page 89: ...GB Emergency brake valve 89 0700_GB BREMSVENTIL_5543 Electrically triggered emergency brake valve for trailer Mechanically triggered emergency brake valve for trailer...

Page 90: ...approx 50 mm below top of tank Change hydraulic oil as per tractor manual Change filter Change runback filter RF at regular intervals Pump The pump is located under the right side guard Attention Swit...

Page 91: ...er floor forward run Y2 Scraper floor back run Y3 Distributing valve lowering Y4 Distributing valve raising Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting drawbar Y11 Y12 Cutting unit Y13 Y14 Tailgat...

Page 92: ...el Legend P T Pump Tank Y1 Scraper floor forward run Y2 Scraper floor back run Y3 Distributing valve lowering Y4 Distributing valve raising Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting drawbar Y11...

Page 93: ...nsor r p m S2 Connecting Oil pressure switch S3 Sensor Regulating rollers S4 Sensor Tailgate S5 Sensor level flap underneath S6 Sensor level flap on top Y1 Y15 see hydraulics plan Job calculator layou...

Page 94: ...art scraper floor T2 External button Swing out cutting unit T3 External button Swing in cutting unit Y1 Scraper floor forward run Y2 Scraper floor back run Y17 Y18 Forage top frame Job calculator layo...

Page 95: ...k Y1 Y2 Scraper floor forward run back run Y3 Y4 Directional control valve lowering raising Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting drawbar Y11 Y12 Cutting unit Y13 Y14 Tailgate Y15 Scraper fl...

Page 96: ...ta es S6 1 Cutting unit swung in S6 2 Cutting unit swung out S7 Oil pressure switch Valves Y1 Y2 Proportional valves Y2 Y3 Directional control valve Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting dra...

Page 97: ...xle Forage top frame Cross conveyor belt left running Cross conveyor belt right running Input reserve 1 Start scraper floor Moment rollers 1 Moment rollers 2 Loading moment Forage reagent distributor...

Page 98: ...equirements of EEC Directions 98 37 if applicable and to the other relevant EEC Directions __________________________________________________________________________ title and or number and date of is...

Page 99: ...worden afgeleid Technische gegevens maten en gewichten zijn niet bindend Vergissingen voorbehouden Nadruk of vertaling ook gedeeltelijk slechts met schriftelijke toestemming van ALoIS P TTINGER Maschi...

Page 100: ...s P ttinger Maschinenfabrik Gesellschaft m b H A 4710 Grieskirchen Telefon 0043 0 72 48 600 0 Telefax 0043 0 72 48 600 511 e Mail landtechnik poettinger co at Internet http www poettinger co at Gebr P...

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Pottinger PRIMO 350, Operator'S Manual

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