Pottinger NOVADISC 400 Operator'S Manual Download Page 1

Operator‘s manual

GB

+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3

"Translation of the original Operating Manual"

Nr.

• Disc mower

99 385.GB.80Q.0

NOVADISC 225 

(Type PSM 385 : 

 + . . 01001

)

NOVADISC 265 

(Type PSM 386 : 

 + . . 01001

)

NOVADISC 305 

(Type PSM 387 : 

 + . . 01001

)

NOVADISC 350 

(Type PSM 388 : 

 + . . 01001

)

Summary of Contents for NOVADISC 400

Page 1: ...S FOR PRODUCT DELIVERY Page 3 Translation of the original Operating Manual Nr Disc mower 99 385 GB 80Q 0 NOVADISC 225 Type PSM 385 01001 NOVADISC 265 Type PSM 386 01001 NOVADISC 305 Type PSM 387 01001...

Page 2: ...pply the highest quality standards to our products which are constantly monitored by our in house quality management and our management board Because the safety perfect function highest quality and ab...

Page 3: ...tor carried out to three point linkage T Trial run carried out and no defects found T Functions explained during trial run T Pivoting in transporting and operating position explained T Information giv...

Page 4: ...Additional swath discs 15 Protective apron 15 Flat cone conveyor Optional extra 15 Safety advice 17 General maintenance information 17 Cleaning of machine parts 17 MAINTENANCE Parking in the open 17 W...

Page 5: ...ng the EU Declaration of Conformity the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements Meaning of warning signs Danger flyi...

Page 6: ...ot touch rear tractor tyres Ensure fixing screw is inserted in required hole see figure below on the bolt Otherwise mower may come loose from coupling fall to the ground and cause damage to property 3...

Page 7: ...O TRACTOR GB 7 Fold up support stand 5 and secure The implement is now completely hitched to the tractor The cardan shaft length is to be checked and adjust if necessary prior to first operation SeeCh...

Page 8: ...ct drive shaft and lay it down GW Parking in the open When parking in the open for long periods of time clean plunger rods and then coat with grease Note A rusty plunger rod can damage cylinder s seal...

Page 9: ...support engage T1 4 Briefly move servo valve ST into LOWER position S This enables stop lock support to sit firmly in the catch T1 and secures cutter bar in the raised position T NOVADISC 225 265 305...

Page 10: ...plied 1 For single parts see spare parts list Connect lighting and raise appliance for transport Road Transport Observe the regulations issued by your country s legislative body Travelling on public r...

Page 11: ...g the tractor s lifting gear raise or lower the implement until a gap of about H1 0 is achieved Adjusting the floor bearing load of the mowing bar H1 0 Carry out basic setting H1 Decrease bearing pres...

Page 12: ...t is facing downhill and in a raised position when travelling in a left hand curve with the mower unit raised whentravellinginaleft handcurveinthetransportposition mower unit completely raised Safety...

Page 13: ...tant points before starting work Safety hints see supplement A Pkt 1 7 After the first hours of operation Retighten all knife screw fittings Safety hints 1 Check Check the condition of knives and the...

Page 14: ...SC 225 127 mm NOVADISC 265 120 mm NOVADISC 305 116 mm NOVADISC 350 112 mm NOVADISC 400 108 mm If you are not sure whether the cutting area is really free of obstacles please work at an appropriate slo...

Page 15: ...n these can be removed with the types Nova Disc 225 and 265 For the types 305 350 and 400 this is not allowed If you need to use one or two swath formers on the right side this strut must stay mounted...

Page 16: ...16 1500 GB OPERATION_385 MOWING GB Fitting optional equipment...

Page 17: ...be cut Flat cone conveyor Optional extra Flat cone conveyor are recommended to improve the conveyance rate of swath deposits particularly with heavy thick fodder components For individual parts see Sp...

Page 18: ...GB SWATHFORMER 16 1400 GB SCHWADFORMER_385...

Page 19: ...e observe the following for maintenance The instructions in these Operating Instructions apply If no particular instructions are available here then the informationintheinstructionssuppliedbytherespec...

Page 20: ...ear oil change 1 Raisecutterbarandbringintoverticalposition See transport position 2 Place suitable container underneath 3 Removehexheadbolt E completelyandallow old oil to run out Dispose of old oil...

Page 21: ...heotherside X1 andsupport it with suitable means 2 Leave mower bar in this position for about 15 minutes This time is necessary to allow the oil to collect in the lower area of the mower bar 3 Remove...

Page 22: ...change Change oil after the first 50 operating hours or after 100 ha at the latest Note Change oil when at operating temperature Theoilistooviscouswhencold Toomucholdoilremains stucktothegearwheelsan...

Page 23: ...265 NOVADISC 225 NOVADISC 350 NOVADISC 400 NOVADISC 305 Installing cutter blades Be advised The arrow on the cutter blade shows the cutter disc s direction of turn Before fitting clean the coating fro...

Page 24: ...interior side You achieve this by setting the short relief springs MASS X Iftheinteriorsideofthemowerbartouchesthegroundfirst the relief spring must be tensioned mass X smaller Relief springs setting...

Page 25: ...casionally Setting values 0 5 3 mm Re tensioning is only required if the adjustment dimension is more than 3 mm If any of the 4 V belts is damaged or twisted then all 4 V belts are to be replaced CAUT...

Page 26: ...P ttinger immediately Screw down the pin of the blade with the nut with 120 Nm Check the suspension of mowing blades as to wear and other damage everytimebeforebringingthemachineintooperational use se...

Page 27: ...ck immediately after driving over a hard obstacle e g stones pieces of wood ect Carry out a check as described in chapter Changing the Cutter Blades Take note Damaged buckled and worn out parts must n...

Page 28: ...ve cutter blade M Storing the lever Place lever in the respective holding pouch and secure See diagrams for storage places blade bolts 31 for damage wear and fitting holder 30 for damage change in pos...

Page 29: ...n min tractor requirements pressure min 80 bar pressure max 180 bar 1 Weight Possible variants depending on machine features Position of type plate The chassis number is engraved on the type plate sho...

Page 30: ...GB Anhang Titelblatt _BA Allgemein GB SUPPLEMENT...

Page 31: ...heap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed...

Page 32: ...dhydraulicsystem preloaded springs pressure accumulators etc require sufficient knowledge correct tools and protective clothing and thus must only be performed at authorized workshops 4 Defined use a...

Page 33: ...account the working range and swing mass of the implement 11 General a Beforeattachingimplementtothree pointlinkage move systemleverintoapositionwherebyunintentionalraising or lowering is ruled out b...

Page 34: ...iod of non use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor Todeterminetheactuallengthrequired holdthetwohalv...

Page 35: ...rque peaks and evenly transferred during slipping Prior to initial operation and after long periods out of use check friction clutch for proper function a Measure dimension L at compression spring of...

Page 36: ...1 J once a year 100 ha every 100 hectares BB if necessary FETT GREASE Oil Number of grease nipples Number of grease nipples III IV see supplement Lubrificants l Litre Variation See manufacturer s ins...

Page 37: ...35 1600 SCHMIERPLAN_385 FETT NOVADISC 225 2 6 Liter SAE 90 III NOVADISC 265 3 1 Liter SAE 90 III NOVADISC 305 3 5 Liter SAE 90 III NOVADISC 250 4 0 Liter SAE 90 III NOVADISC 400 4 4 Liter SAE 90 III...

Page 38: ...east once a year Take out oil drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc meta...

Page 39: ...E L B 85W 90 GETRIEBE L C 85W 90 LORENA 46 LITORA 27 RHENOX 34 GETRIEBE L B 85W 90 GETRIEBE L C 85W 140 ELF OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TR...

Page 40: ...46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLEX...

Page 41: ...dingly RL Pos A RA 1800 to 2300 mm Pos B RA 2000 to 2600 mm 3 Insert the lower linkage pins accordingly Side located attachment up to 2002 model from 2003 model up to 2002 model Examples Tractor with...

Page 42: ...5 Mell klet Appendice Pielikums Priedas H I LT LV Lisa Annexe LiitePriloga Supplement EE F GB FIN P loha P loha Anhang Bilag Anexo E CZ D DK Priloga Dodatak SLO UA HR NL N RUS RO Aanhangsel Vedlegg Su...

Page 43: ...d K1 K2 up to 2005 model Marking K1 Centre point on the hub from 2006 model Marking K1 Larger countersink when drilling Only screw on nut M when there is sufficient thread length L to prevent any dama...

Page 44: ...rotation to the left Marking K1 at the top 2 With the disc s direction of rotation to the right Marking K1 at the bottom NOVACAT 225 H ED NOVACAT 225 H CRW NOVACAT 261 classic 261 a motion ED RC NOVAC...

Page 45: ...REP HINWEISE_397 REPAIR INSTRUCTIONS GB NOVADISC 225 NOVADISC 265 NOVADISC 730 NOVADISC 305 NOVADISC 810 NOVADISC 350 NOVADISC 900 NOVADISC 400 NOVADISC 265 Direction of rotation towards the centre N...

Page 46: ...44 1502 GB REP HINWEISE_397 REPAIR INSTRUCTIONS GB NOVADISC 810 NOVADISC 900 NOVADISC 730 Direction of rotation towards the centre NOVADISC 730...

Page 47: ...t mounted implement front ballast distance from centre of gravity for combinedfrontmountedimplement front ballast to front axle centre Tractor wheelbase distance from rear axle centre to centre of low...

Page 48: ...he rear Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table 5 CALCULATION OF THE REAL REAR AXLE LOAD TH tat Record the calculat...

Page 49: ...o the other following EU directives and or relevant provisions Source of applied harmonised norms EN ISO 12100 EN ISO 4254 1 EN ISO 4254 12 Source of applied miscellaneous technical norms and or speci...

Page 50: ...eights are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe P TTINGER Lan...

Page 51: ...er at P TTINGER Landtechnik GmbH A 4710 Grieskirchen Telefon 43 7248 600 0 Telefax 43 7248 600 2513 e Mail info poettinger at Internet http www poettinger at P TTINGER Deutschland GmbH Verkaufs und Se...

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