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1600_GB-Inhalt_3751

Table of conTenTs

EN

Table of contents

SymbolS uSed

CE mark .....................................................................5
Safety hints: ...............................................................5
Introduction ...............................................................6

Warning SignS

Meaning of warning signs ..........................................7

attaching to tractor

Safety advice .............................................................8
Attaching in general ...................................................8
PTO shaft guarding....................................................8
Attaching problems ...................................................8
Fenders and protective cloths ...................................9
Hydraulic side protection...........................................9
Transport position  ..................................................10
Road Transport ........................................................10
Top linkage ..............................................................10
Parking the machine ................................................10

SnaP connector

By double acting hydraulic lift on the front ..............11
Snap Connector (1) ..................................................12

mounting unit "alPha motion" 

General safety information ......................................14
Parking position .......................................................14
Transport position ...................................................14
Mounting ..................................................................14
Set spring tension ....................................................15

Starting Work

Safety advice ...........................................................17
Important notes prior to starting work .....................17
Note direction of rotation of mower discs ...............18
Set cutting height1)  ................................................19
Mowing ....................................................................19
Reversing .................................................................19

SWath former

Overview and Function ............................................20
Possible settings .....................................................20
Maintenance ............................................................21
Removal and installation of the swath former .........21
Optional Equipment .................................................21

ed tine conditioner

Operation mode .......................................................22
General safety information ......................................22
Possible settings .....................................................22
Operation .................................................................23
Maintenance ............................................................24
Detaching and attaching the conditioner ................25
Rotor tines: ..............................................................25
Position of the rotor tines on the conditioner ..........26

rc =  roller conditioner

Safety advice ...........................................................28
Overview and Function ............................................28
Possible settings .....................................................28
Operation .................................................................30
Maintenance ............................................................31

rePlace conditioner

Overview ..................................................................34
Left-Right-Balance ..................................................34
Remove conditioner ................................................34
Attach conditioner ...................................................35

general maintenance

Safety advice ...........................................................36
General maintenance information ...........................36
Cleaning of machine parts .......................................36
Parking in the open ..................................................36
Winter storage .........................................................36
Articulated shafts .....................................................37
Hydraulic unit ...........................................................37
Cutter bar oil level check .........................................38
Oil change on cutter bar ..........................................39
Angular gear  ...........................................................39
Installing cutter blades  ...........................................40

maintenance

Wear control of mowing blades and holder ............41
Storing of the lever ..................................................42
Storing of the lever ..................................................43

technical data

Technical data .........................................................44
Optional equipment: ................................................44
Necessary connections ...........................................44
The defined use of the mower unit ..........................45
Position of type plate ...............................................45

SuPPlement

Important for driveshafts with friction clutch ...........51
Lubrication chart ......................................................52
Lubricants ................................................................53

taPer buSheS

Taper bushes installation instructions .....................58
Combination of tractor and mounted implement ....59

Summary of Contents for NOVACAT 261

Page 1: ...1 NOVACAT 261 alpha motion pro ED RC RCB Type PSM 3753 00001 NOVACAT 301 NOVACAT 301 alpha motion ED RCB Type PSM 3761 09222 NOVACAT 301 alpha motion master Type PSM 3760 00001 NOVACAT 301 alpha motio...

Page 2: ...pply the highest quality standards to our products which are constantly monitored by our in house quality management and our management board Because the safety perfect function highest quality and ab...

Page 3: ...longer need to send the form to P ttinger as it is automatically sent to P ttinger when it is saved in the partner portal Machine checked according to delivery note All attached parts removed All safe...

Page 4: ...ration mode 22 General safety information 22 Possible settings 22 Operation 23 Maintenance 24 Detaching and attaching the conditioner 25 Rotor tines 25 Position of the rotor tines on the conditioner 2...

Page 5: ...s in such text sections must be followed CAUTION If you do not observe the instructions marked this way there is the risk of an injury All instructions in such text sections must be followed NOTE If y...

Page 6: ...and accessories from P ttinger or accepted by P ttinger For those parts relia bility safety and suitability for P ttinger machines can be assured Warranty claims lapse if non approved parts are used...

Page 7: ...s parts may move Meaning of warning signs Danger flyingobjects keepsafedistancefromthemachine as long as the engine is running Do not touch rotating machine components Wait until they have stopped com...

Page 8: ...um lowering depth of the mower unit This results in inadmissi bly high pressure on the boundary chains which can burst In the most unpleasant case this will result in injuries to persons in the danger...

Page 9: ...he man ufacturer Do not enter the protective device as this will damage it DANGER Danger to life due to rotating or hurled components Switch off the cutter bar drive Wait for the cutter bars to come t...

Page 10: ...ulations for your country Supplement C contains information on fitting lighting valid for Germany Driving on public roads may only be carried out as described in the Chapter Transport position Secure...

Page 11: ...g hook V breaks both levers on load relieving unit will be damaged The limiting chains can snap V P1 ST SK Remedy switch servo to single action switchfrontliftinggeartosingle actionfunction bypass lin...

Page 12: ...ng to the tractor and during mowing B P1 2 Mount snap connector Weiste triangle onto the front lifting gear in a vertical position or inclined slightly forward T28 91 28 1 3 Lock lower link bolts 2 so...

Page 13: ...utside Fig 2 407 12 02 Linch pins outside Fig 3 407 12 03 4 Connect and lift mower unit H2 5 Secure locking hooks V with spring pin Check the position of the adjustable plate P1 The gap to the hook sh...

Page 14: ...llisions between the mower and the environment Lock the mower before transport WARNING Risk of injury resulting in death or other serious injury if the unit is tilted Park the implement on flat solid...

Page 15: ...D guide values Type E R L mm mm mm NOVACAT 261 180 45 45 NOVACAT 301 205 45 45 NOVACAT 351 185 25 25 Cutter unit with Conditioner RC guide values Type E R L mm mm mm NOVACAT 301 160 45 45 NOVACAT 351...

Page 16: ...16 1801_Gb AlphaMotion_3751 EN Mounting Unit alpha motion 75 kg TD 71 98 05 TIP Lock the hydraulic valve of the front linkage during operation and transport...

Page 17: ...lade screwed connections Check all safety equipment before starting work In particular make sure that the side safeguards are folded down correctly in the field transport position DANGER DANGER Life t...

Page 18: ...arefully for any damage The mowing discs and their drive shaft must be checked in particular If necessary have it checked over in the work shop as well 5 Keep away from the engine when it s running Gu...

Page 19: ...ards to ensure that they are in the correct posi tion and secured Also check whether the protective devices have defects which impair their function Stones and other objects can be picked up and eject...

Page 20: ...awn in by rotating components Shut engine off and remove key before car rying out maintenance or repair work Switch off the motor before opening or removing guards Long hair should be tied together We...

Page 21: ...the swath former A tine conditioner roller conditioner or swath former can be mounted on the mower unit Depending on which unit is built special work steps are necessary during the change For details...

Page 22: ...Never open or remove the safety devices as long as the engine is running or parts are moving Possible settings Foroptimaladaptationtothesurroundingconditions make the following adjustments to the tin...

Page 23: ...be determined during practical application Wide spreading Swivel the swath plates S completely out Position B 278 09 52 B Swathes Swivel the swath plates S in Position L 278 09 53 L Operation DANGER L...

Page 24: ...before car rying out maintenance or repair work DANGER Life threatening danger exists through being drawn in by rotating parts Never open or remove the safety devices as long as the engine is running...

Page 25: ...g tine fixings If signs of strong wear are found on the tine fixings then theaffectedcomponent s mustbereplaced tines screw clamping sleeve 2 Rotor tines position Pos Z1 Rotortinespositionfornormalope...

Page 26: ...remove both opposite tine holders and install them if you want to remove damaged tines In case of noticeable vibrations stop immediately and check the tine con ditioner for lost tines If necessary rem...

Page 27: ...NOVACAT 301 F 355 08 02 NOVACAT 351 F 355 08 02 27 1700 GB_Tine conditioner_3751 Tine conditioner EN...

Page 28: ...ged and the drying time will be accelerated Diag Roller conditioner model 381 224 16 01 H A B C D E F G Designations A Adjusting screw for conditioning intensity E Auxiliary drive unit top roller B Sw...

Page 29: ...odder quality A minimum gap must be present over the entire roll area Conditioning intensity A The upper roller is moveable and is tensioned left and right with a spring The spring tension intensity i...

Page 30: ...not take place without fitting additional safeguards DANGER Life threatening danger exists when detaching the conditioner Iftheconditionerisdetached thecutting blades are freely accessible For mowing...

Page 31: ...ating hours NOTE Risk of material damage to the timing belt due to accumulation of dirt and associated overloading Clean your timing belt every 50h 126 16 104 2 3 Unscrew the coverings 2 3 on the auxi...

Page 32: ...driving belts show signs of damage or wear they must be replaced Note Always replace the complete belt set Remove upper and lower cover To do this remove the screws 10 15 see illustration 224 16 04 1...

Page 33: ...g hours with grease SP1 SP 2 224 16 05 Gear oil After every 100 operating hours The gearing is located on the right side of the conditioner BS CS AS Open drain plug AS and drain oil Pour gear oil 700m...

Page 34: ...mower bar These safety elements are not included in the scope of delivery for a new machine with conditioner The parts must be ordered ad ditionally see spare parts list component REAR PROTECTION 1 S...

Page 35: ...ush conditioner or swath former into mounting of mower unit 3 Close retaining bolt Standard A Screw sleeve Option B Spring assisted quick closure 4 Detaching the running gear 5 Adjust and secure condi...

Page 36: ...r the relevant protective clothing NOTE Material damage due to impurities that have penetrated into the hydraulic system Clean the couplings of the oil hoses and the oil sockets prior to each connecti...

Page 37: ...re tighten bolt connections Prior to every startup Check hydraulic hoses for wear Replace any worn or damaged hydraulic hoses immediately The replacement hoses must meet the manufacturer s technical...

Page 38: ...onditions oil is to be replenished annually DANGER Life threatening danger exists through another person starting the tractor and driving off or switching on the cardan shaft while you are busy with m...

Page 39: ...ld oil remains stuck to the gearwheels and pre vents the removal of any suspended matter present in the gearbox It can take some time until the old oil has completely drained Oil change Change oil aft...

Page 40: ...0 1800 GB Maintenance_3751 Maintenance EN Installing cutter blades TIP The arrow on the cutter blade shows the cutter disc s direction of turn Before assembly the screw on surfaces must be free of pai...

Page 41: ...holder has reached the edge of the hole 31 31 Bent damaged or worn blade bolts middle area of the bolt Diameter 15 mm wear in the lower area of the bolt 30 30 Carrying out the check with blade change...

Page 42: ...w 1 of the mower disc cover b Removing the mower disc cover c Loosen4xtheretainingscrew 2 ofthemowerdisc b Remove mower disc 2 Loosen the nut of the locking bolt 3 Changing the blade bolt 4 Tighten th...

Page 43: ...43 1800_GB Warnbilder_3751 Maintenance EN Storing of the lever Afteruse insertlever H intothecorrespondingretaining straps and secure After use insert the blade box K into the holder and secure it K H...

Page 44: ...idth 2 62 m 3 04 m 3 46 m Transport width 2 57 m 2 98 m 3 42 m Conditioner width 1 99 m 2 41 m 2 68 m Swath width machines without a conditioner without swath discs with 2 swath discs with 4 swath dis...

Page 45: ...alphamotionmaster TypePSM3750 NOVACAT261 TypePSM3751 NOVACAT 301 alpha motion master Type PSM 3760 NOVACAT 301 Type PSM 3761 NOVACAT 351 alpha motion master Type PSM 3810 NOVACAT 351 Type PSM 3811 are...

Page 46: ...GB Anhang Titelblatt _BA Allgemein EN Supplement...

Page 47: ...heap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed...

Page 48: ...hydraulicsystem preloaded springs pressure accumulators etc require sufficient knowledge correct tools and protective clothing and thus must only be performed at authorized workshops 4 Defined use a S...

Page 49: ...to account the working range and swing mass of the implement 11 General a Beforeattachingimplementtothree pointlinkage move systemleverintoapositionwherebyunintentionalraising or lowering is ruled out...

Page 50: ...aft Wide angle joint Maximum angle for operation and at standstill 70 Normal link Maximum angle opening in standstill 90 Maximum angle opening in operation 35 Maintenance Adapting cardan shaft NOTE Ma...

Page 51: ...s to prevent freezing 150h FETT Important for driveshafts with friction clutch Torque is limited with overloading and brief torque peaks and evenly transferred during slipping Prior to initial operati...

Page 52: ...once a year 100 ha every 100 hectares BB if necessary FETT GREASE Oil Number of grease nipples Number of grease nipples III IV see supplement Lubrificants l Litre Variation See manufacturer s instruct...

Page 53: ...east once a year Take out oil drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc meta...

Page 54: ...L B 85W 90 GETRIEBE L C 85W 90 LORENA 46 LITORA 27 RHENOX 34 GETRIEBE L B 85W 90 GETRIEBE L C 85W 140 ELF OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TRAN...

Page 55: ...2 46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLE...

Page 56: ...00 Schmierplan_3751 FETT 410 05 09 FETT 50 h 1 J IV III 0 7 Liter III 0 8 Liter III 2 6 Liter III 3 0 Liter III 3 5 Liter NOVACAT 301 NOVACAT 261 NOVACAT 351 100 Variante NOVACAT 261 NOVACAT 301 NOVAC...

Page 57: ...57 1200 Schmierplan_3751 FETT 1 J III 0 7 Liter 100 FETT 50 h IV 369 12 02...

Page 58: ...between the key and the keyway in the bore Usingahexagonsocketwrench DIN911 gradually tighten the grub cap screws in accordance with the torquesaslistedinthescheduleofscrewtightening torques Bush ide...

Page 59: ...t mounted implement front ballast distance from centre of gravity for combinedfrontmountedimplement front ballast to front axle centre Tractor wheelbase distance from rear axle centre to centre of low...

Page 60: ...he rear Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table 5 CALCULATION OF THE REAL REAR AXLE LOAD TH tat Record the calculat...

Page 61: ...ce to the other following EU directives and or relevant provisions Source of applied harmonised norms EN ISO 12100 EN ISO 4254 1 EN ISO 4254 12 Source of applied miscellaneous technical norms and or s...

Page 62: ...ghts are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe P TTINGER Landt...

Page 63: ...er at P TTINGER Landtechnik GmbH A 4710 Grieskirchen Telefon 43 7248 600 0 Telefax 43 7248 600 2513 e Mail info poettinger at Internet http www poettinger at P TTINGER Deutschland GmbH Verkaufs und Se...

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