Pottinger MERGENTO VT 9220 Operator'S Manual Download Page 1

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Operator‘s manual

Translation of the original Operating Manual

Nr.

MERGENTO VT 9220

(Type SK 2310:

+ . . 001001

)

Merger

99+2310.EN.80V.1

Summary of Contents for MERGENTO VT 9220

Page 1: ...Operator s manual Translation of the original Operating Manual Nr MERGENTO VT 9220 Type SK 2310 001001 Merger 99 2310 EN 80V 1 ...

Page 2: ... highest quality standards to our products which are constantly monitored by our in house quality management and our management board Because the safety perfect function highest quality and absolute reliability of our machines in operation are the core competencies for which we stand There may be deviations between these instructions and the product as we are constantly developing our products The...

Page 3: ... in the hand over declaration online Machine checked according to delivery note All attached parts removed All safety equipment drive shaft and operating devices at hand Operation commissioning and maintenance of the machine or device discussed and explained to the customer on the basis of the operating instructions Check tyres for correct air pressure Check wheel nuts for tight fit Correct PTO sh...

Page 4: ... 22 Possible swath forms 22 Fold swath apron 22 Extend and retract the swath apron 22 Locking brake 22 EXPERT 75 24 ISOBUS Terminal 24 SELECT CONTROL 3 0 24 ISOBUS Terminal 24 Control Start menu M1 25 Work menu M2 25 Set menu M3 28 Service menü M4 29 Data menu M5 30 Test menu M6 30 Error list M7 34 Notes 35 Working on slopes Take care when turning on slopes 36 General Maintenance Safety advice 37 ...

Page 5: ...s and accessories from Pöttinger or accepted by Pöttinger For those parts relia bility safety and suitability for Pöttinger machines can be assured Warranty claims lapse if non approved parts are used The use of original parts is also recommended after thewarrantyperiodhasexpiredtomaintaintheperformance of the implement in the long term Product liability legislation obliges the manufacturer and th...

Page 6: ...ns in such text sections must be followed CAUTION If you do not observe the instructions marked this way there is the risk of an injury All instructions in such text sections must be followed NOTE If you do not observe the instructions marked this way there is the risk of material damage All instructions in such text sections must be followed TIP The text sections marked in this way provide you wi...

Page 7: ...ea as long as parts are able to move there 495 154 001 3 1x 494 529 Read the operating instructions before putting the machine into operation 494 529 4 2x bsb 449 567 495 166 Do not remain within the swivel range of the belt units 495 166 5 36x Grease nipple position for grease lubrication 494 646 6 2x Lifting jack position 495 787 7 4x 495 197 19 N bar 25 40 50 60 80 90 100 120 _____ Pressure acc...

Page 8: ...ficient distance 495 277 10 2x Danger of objects being ejected 495 152 11 1x Shut down the tractor and remove the ignition key before carrying out any maintenance work 495 165 12 1x H CZ SK Secure your right by signing the Transfer Declaration for proper product delivery This will ensure product liability 495 713 15 1x 650 mm 495 665 0006 21 80 mm Attachment height 650 mm 495 665 0006 ...

Page 9: ... 9 EN 2101_EN Warning signs_2310 WArNiNg SigNS Position of the warning signs 062 20 200 5 5 5 8 8 10 10 5 5 5 5 13 13 7 7 5 5 8 2 062 20 201 9 2 15 11 3 1 2 12 062 20 203 ...

Page 10: ... 10 EN 2101_EN Warning signs_2310 WArNiNg SigNS 5 5 6 062 20 204 4 5 5 062 20 205 ...

Page 11: ...e entered The machine operator must always keep the danger area in sight Persons in the danger area must be directed to leave immediately The driver must check once again that nobody is in the tractor wagon danger area immediately before driving off The danger area may only be accessed for the purpose of maintenance adjustment work and to carry out emergency work and only after the tractor machine...

Page 12: ...draulic devices and turning on the drive d Before driving the vehicle the driver must ensure that nobodywillbeendangeredandthatnoobstructionsare present If the driver cannot see and overlook the area directly behind the machine he she must be guided when reversing e Observethesafetyinstructionsattachedtothemachine An explanation of what the individual graphic warning pictograms mean can be found o...

Page 13: ... at least 20 of the tractor s tare weight to guarantee the steering and braking capacity of the tractor trailer unit 20 Kg Lifting unit three point linkage 371 08 16 371 08 16 The tractor s lifting unit three point linkage must be designed for the occurring load See technical data The lifting struts are to be set at the same length 4 using the appropriate adjusting device See the tractor manufactu...

Page 14: ...onnection Standard Raising and lowering the belt units X Hydraulic working width adjustment X Options Swath apron adjustment X Floating Neutral position required Power connections required Design Consumer Pin Volt Power connection Standard Lighting 7 pin 12 V DC According to DIN ISO 1724 Variant Electrohydraulic single rotor operation 3 pin 12 V DC According to DIN 9680 ...

Page 15: ...ked out Observe the wear limits of the lower link balls as provided in the manufac turer s specifications 3 Attach headstock to the lower link of the tractor 4 Set tractor s lower link height to 650 mm Ground to the middle of the lower link 2 Fold up support stand CAUTION Risk of injury from improperly attached machine The machine could drop when the support stand is removed Check that the machine...

Page 16: ...intwithfullprotection 4 Fold up and lock the cardan shafter holder 5 Then attach cardan shaft to the tractor s pto DANGER Danger to life exists when cardan shaft length is unadapted Before initial operation check the cardan shaft length and adapt if nec essary A tractor change is considered to be an initial operation See chapter Adapting the Cardan shaft in Appendix B 025 05 04 L2 Trimming process...

Page 17: ...nd remove the ignition key 2 Engage the parking brake Swivel the crank handle 1 outwards Engage the parking brake Swivel the crank handle 1 inwards parking position 1 NOTE Risk of material damage due to protruding parking brake crank handle Move the parking brake crank handle to the park position after use 3 Fold down support stand 1 Release the support stand with the locking pin 2 Fold down the s...

Page 18: ... Wide swath apron grey Narrow swath apron 6 Disconnect pneumatic brake 1 1x yellow Brake line 2 1x red Supply line 7 Remove drive shaft 1 Fold down cardan shaft holder 2 Lay cardan shaft in cardan shaft holder 8 Remove lower link from tractor 9 Secure machine with anti theft device 1 Fit anti theft device to the coupling 2 Secure anti theft device with a padlock ...

Page 19: ...en it is sure that nobody is in the danger area TIP Select a driving speed that ensures the entire crop is harvested cleanly Settings on the machine 0 Requirements Level and firm ground The machine is attached to the tractor and in the working position Machine is braked 1 Setting working width 1 Move lever 1 to position A 2 Move lever 2 to position B 3 Change the working width using the control un...

Page 20: ...ng the valve for the relevant side 1 Belt speed left 2 Belt speed right 1 2 6 Set the running direction of the belt units Set the running direction of the belt units on the control unit with the following keys Press the button for the current direction of travel once more to stop the belt units Both belt units to the centre Both belt units to the outside Both belt units to the left Both belt units...

Page 21: ...d and working position Now both belt units are ready for the change from headland to working position 2 Ifyouonlywanttoproceedwithonebeltunit deselect the belt unit you do not want to fold using the keys or 3 Move the red control unit on the tractor to the float position to lower the folding sections 3 From working position to headland position 0 Requirements Machine is in the working position 1 I...

Page 22: ... swath High working width Belt direction of both belt units inwards Side swath Narrow working width Belt units connected Belt direction both in one direction left right Fold swath apron CAUTION Risk of slight or moderate injury through being crushed Be careful not to pinch your fingers when folding the swath apron manually 1 Pull out the safety bolts 1 2 Swivel the swath apron up or down 3 Lock in...

Page 23: ...Swivel the crank handle 1 outwards Afterattachingtheimplement releasethelockingbrake Thenswivelthecrankhandle 1 inwards parkposition 1 Engage the locking brake Swivel the crank handle 1 outwards Engage the locking brake Swivel the crank handle 1 inwards Park position 1 ...

Page 24: ... used to select input fields TIP With the selection of input fields that require text numbersoraselectionofpredefinedoptionsinput the corresponding input mask is automatically displayed SELECT CONTROL 3 0 ISOBUS Terminal Main components 1 2 3 030 21 021 1 Housing splash proof IP44 2 Display 3 Input keypad Input keypad 1 2 3 4 6 8 10 5 7 9 11 030 21 020 Key functions 1 Turning terminal on off 2 Hom...

Page 25: ...activated for the relevant side 450 rpm Cardan shaft is stationary alternatively Cardan shaft speed display Cardanshaftspeeddisplay alternatively Cardan shaft atationary Transport preselection The Transport preselection symbol appears for 40 seconds after pressing the Transport preselection key and then it disappears Use the red control unit to move the belt units during this time If the symbol is...

Page 26: ...ctive black Side swath right key Both belts running to the right active green inactive black Left side preselection key Press the key to preselect the left side for lifting Use the control unit to raise lower the relevant side TIP On the Expert 75 terminal the key is shown in green when the side is preselected Right side preselection key Press the key to preselect the right side for lifting Actuat...

Page 27: ...Transport preselection key TIP Inordertogointoroadtransportposition the belts must be at maximum width and all belt units in the headland position The Transport Preselection key cannot be pressed as long as either of the two conditions is not met 1 Switch off the cardan shaft before the folding process 2 Press the Road transport key to enable lifting to the road transport position You nowhave40sec...

Page 28: ...lic pressure rises above the set value 0 250 bar The value depends heavily on the tractor 4 Time interval from lifting one belt to switching to the other belt Interval 0 10 s Keys Key Explanation STOP with this key you stop all hydraulic functions Return with this key you return to the last menu level Here Start menu Scroll left with this key you scroll one submenu tab to the left Scroll right wit...

Page 29: ...el Here Start menu Scroll left with this key you scroll one submenu tab to the left Scroll right with this key you scroll one submenu tab to the right Submenu 2 1 Developer Mode TIP This menu is reserved for developers and protected by a PIN Service menü M4 Open Service menü Requirement START menu activated Implementation Press key 1 2 3 Display 1 Remaining time for lubricating 50h interval 2 Rema...

Page 30: ...an shaft rotation time 4 Total counter for transportation time Results from the cardan shaft rotation time in transport position cannot be reset to zero Display in hours and percentage of total cardan shaft rotation time 5 Total area worked Results from the tractor s speed signal and the working width Without a speed signalfromthetractor theareaworkedisnotcalculated Not possible with Select Contro...

Page 31: ...he left Scroll right with this key you scroll one submenu tab to the right Open the error list Submenu 1 2 Voltage values on the CAN IO module 1 2 3 Display 1 Current supply voltage on the CAN IO module in volts 2 Current supply voltage for angle sensors provided by the CAN IO module in volts 3 Current software version of the CAN IO module Keys Key Explanation STOP with this key you stop all hydra...

Page 32: ...aulic functions Return with this key you return to the last menu level Here Start menu Scroll left with this key you scroll one submenu tab to the left Scroll right with this key you scroll one submenu tab to the right Submenu 2 2 Lifting at the headland 1 2 Display 1 B5 Left lift sensor active not active Y5 2 Left lifting valve active not active 2 B3 Right lift sensor active not active Y3 2 Right...

Page 33: ...u scroll one submenu tab to the right Submenu 2 4 Lateral displacement transport 1 2 Display 1 Thepositionoftheleftbeltunitcanbedetermined via sensors B12 and B14 B12 B14 Narrower side swath B12 B14 Maximumwidth transport folding position B12 B14 Intermediate position centre swath B12 B14 Transport position increased ground clearance Y13 valve Reduce left width possible Y14 valve Increase left wid...

Page 34: ...ll one submenu tab to the right Error list M7 Open the error list Requirement START menu activated Implementation 1 Press key Display an entry 1 2 3 4 5 1 Error number and short description 2 Date and time of the last error occurrence 3 Number of times the error has occurred 4 Main status Alarm active inactive 5 Secondary status not confirmed confirmed suppressed TIP Ifanerroroccursduringoperation...

Page 35: ...nit is in working position and you want to start working 2 You press one of the side swath keys the implement is in headland position the belthalvesareinthenarrow position Action Use the green control unit to increase the working width Situations 1 You press the overlift key andthemachineisintransport position Action Use the green control unittoreducetheworkingwidth to minimum Situation 1 Youpress...

Page 36: ...oeuvre The driving characteristics of the tractor are influenced by the weight G of the folding section This can lead to dangerous situations especially on slopes Danger of tipping exists during hydraulic lifting of folding sections especially if the folding section positioned uphill is swivelled upfirst Asa result the centre ofgravityof the tractor trailer unit shifts downhill and the weight forc...

Page 37: ...ar the relevant protective clothing NOTE Material damage due to impurities that have penetrated into the hydraulic system Clean the couplings of the oil hoses and the oil sockets prior to each connection General maintenance information Please observe the information below to maintain the machine in good condition even after a long period in operation Re tighten all bolts after the first hours in o...

Page 38: ...y re tighten bolt connections Prior to every startup Check hydraulic hoses for wear Replace any worn or damaged hydraulic hoses immediately The replacement hoses must meet the manufacturer s technical requirements Hose lines are subject to natural ageing The period of use should not exceed 5 6 years Articulated shafts See information in the supplement Please observe the following for maintenance T...

Page 39: ...e hydraulic lines for the machine s pressure relief 2 Open the right side of the pressure relief and set the control unit to the float position 3 Check the pressure on the corresponding pressure gauge Operate the control unit until the pressure is completely relieved 4 Lock the right side of the pressure relief 5 Repeat this process on the left side of the pressure relief 6 Dísconnectthehydraulicl...

Page 40: ...t the sections you will be under CAUTION Riskofminorormoderateinjurythroughfallingfrom the machine Use a suitable climbing aid when filling the oil tank TIP Use a filling aid when filling the oil tank 1 Lower the machine with the lower link as far as possible 2 Bring machine in working position 3 Usethegreencontrolunittobringthebeltunitstogether at a distance of 30 cm between the pick ups See chap...

Page 41: ...the filler neck 2 again Filter change Change return filter Change every 2 years or every 4000 ha Change 3 3 Return filter Implementation 1 Remove return filter maintenance cover 3 2 Change filter insert 3 Refit the return filter maintenance cover 3 Change intake filter Change every 2 years or every 4000 ha 1 3 2 1 Intake filter maintenance cover Implementation 1 Empty oil tank through the oil drai...

Page 42: ...on on the deflection rollers Set belt tension S V 1 Tension the belt so that it does not slip a Mark 3000 mm on the belt see the sketch 3000 mm b Tension the belt using the tensioning lever S until the distance between the markings has reached 3012 3015 mm c Secure the tensioning lever by means of the linchpin V Adjust the belt position Adjust the position of the rollers by moving the tensioning b...

Page 43: ... Loosen the screws on the connecting bar 1 and undo the conveyor belt 4 Clean the conveyor belt 5 Refit and tension the conveyor belt Swath apron Clear the play For the play in the swath apron telescoping mechanism 1 Loosen the M12 lock nut 1 2 Adjust the screw so that the play disappears or almost disappears 3 Retighten the M12 lock nut 1 Exchange spring tines Check the fixing bolts S of the spri...

Page 44: ...chine to come to a standstill and disconnect the drive Remove clogging There are 4 points where blockages tend to occur 1 On the track rollers Put the machine in the transport position and check the locking mechanism Fulfill all other requirements Increase scraper spacing Remove clogging 2 Pick up scraper Remove clogging For stones dismantle the affected scrapers see section Replacing spring tines...

Page 45: ...agricultural work on meadows or fields The machine is designed to process mown straw lying on the ground For belt rakes processing straw means Raking the cut forage lying on the ground green forage roughage wilted silage and straw into continuous rows or swaths Reasonably foreseeable misapplications Unfolded machine on the road Only drive this machine on public roads in the transport position Trac...

Page 46: ...s 1 J once a year 100 ha every 100 hectares BB if necessary FETT GREASE Oil Number of grease nipples Number of grease nipples III IV see supplement Lubrificants l Litre Variation See manufacturer s instructions Rotations per minute OIL MAX MIN Always screw in measuring stick up to stop ...

Page 47: ... 47 2101 Lubrication plan_2310 MERGENTO VT 9220 Rear view FETT 8h 50h 062 20 300 View from above second side back to front FETT 8h 50h 100h 2 3 2 4 7 062 20 301 ...

Page 48: ... 48 2101 Lubrication plan_2310 View from below second side back to front FETT 8h 50h 20h 3 2 062 20 300 ...

Page 49: ...GB Anhang Titelblatt _BA Allgemein EN Supplement ...

Page 50: ...cheap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed availability through your Pöttinger Sales Service Things will run better with genuine Pöttinger parts The original cannot be copied ...

Page 51: ... on brakes a After each repair of the brakes a functional check or a test drive must be carried out to ensure that the brakes function properly New drums or brake linings only have optimum braking effect after a few braking operations Violent braking should be avoided 5 Modification work a Do not undertake any unauthorised additions modifications or alterations to the machine This also applies to ...

Page 52: ...avellinginacurvewithattachedorsemi mounted implements take into account the working range and swing mass of the implement 13 General a Before attaching implements to the three point linkage movesystemleverintoapositionwherebyunintentional raising or lowering is ruled out b Danger of injury exists when coupling implements to the tractor c Danger of injury through crushing and cutting exists in the ...

Page 53: ...dden t Do not stay in the turning or swivelling area of the machine u Crushing and cutting points are found on externally operating parts e g hydraulics v Secure the machine before leaving the tractor w Lower attached machinery completely Turn motor off and remove ignition key x Nobodyistobebetweenthetractorandmachineunless the tractor has been secured against rolling using the parking brake and o...

Page 54: ... manufacturer e Whenlookingforleaks usesuitablemeansthatprotect from injury f Fluids hydraulic fluid escaping under high pressure can penetrate the skin and cause serious injury Call a doctor immediately if injured Danger of infection g Before working on the hydraulics lower the machine depressurize the hydraulics and turn the motor off 6 Tyres a When working on tyres ensure the machine is stabled...

Page 55: ...imum angle at standstill 90 Maximum angle for operation 35 DANGER Mortal danger due to worn covers Replace the worn covers immediately Adapting cardan shaft to tractor NOTE Material damage due to inferior spare parts Only use the cardan shaft supplied or stat ed otherwise the warranty claims for any damage are not valid Thecorrectlengthisdeterminedbycomparingbothcardan shaft halves Cutting to leng...

Page 56: ...haft cam clutch is not a Full indicator It is purely an overload protection device designed to protect your vehicle against damage Sensible driving avoids frequent clutch response and preventsunnecessaryweartotheclutchandthemachine Greasing interval 500 hrs Special lubricant Important for driveshafts with friction clutch Torque is limited with overloading and brief torque peaks and evenly transfer...

Page 57: ...east once a year Take out oil drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to be protected against corrosion with a group Iv product as indicated on the reverse of this page Corrosion protection Fluid 466 Lubricants Edition 2013 Lubricant indi...

Page 58: ...BEÖL B 85W 90 GETRIEBEÖL C 85W 90 LORENA 46 LITORA 27 RHENOX 34 GETRIEBEÖL B 85W 90 GETRIEBEÖL C 85W 140 ELF OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TRANSELF TYP B 90 85W 140 TRANSELF EP 90 85W 140 EPEXA 2 ROLEXA 2 MULTI 2 GA O EP POLY G O MULTIMOTIVE 1 TRANSELF TYP B 90 85W 140 TRANSELF TYP BLS 80 W 90 ESSO NUTO H 32 46 68 NUTO HP 32 46 68 PLUS MO...

Page 59: ... 32 46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLEX EP 2 PLANTOGEL 2 N RENOLIT LZR 000 DEGRALUB ZSA 000 DURAPLEX EP 1 HP GEAR OIL 90 oder 85W 140 VEEDOL ANDARIN 32 46 68 HD PLUS SAE 30 M U LT I G R A D E S A E 8 0 9 0 MULTIGEAR B 90 MULTIGEAR C SAE...

Page 60: ...or see price list and or instruction handbook of the implement to be measured Rear hitched implement resp front rear combinations 1 CALCULATION OF MINIMUM BALLASTING AT THE FRONT GV min Record the calculated minimum ballasting which is needed at the front of the tractor into the table Front mounted implement 2 CALCULATION OF THE MINIMUM BALLASTING REAR GH min Record the calculated minimum ballasti...

Page 61: ...ment must be increased to the minimum ballasting Front Record the calculated real front axle load and the permissible front axle load of the tractor into the table 4 CALCULATION OF THE REAL TOTAL WEIGHT Gtat If the rear hitched implement GH does not reach the minimum required ballasting Rear GH min the weight of the rear hitched implement must be increased to the minimum ballasting Rear Record the...

Page 62: ...and weights are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe PÖTTINGER Landtechnik GmbH A 4710 Grieskirchen All rights under the provision of the copyright Act are reserved PÖTTINGER Landtechnik GmbH werkt permanent aan de verbetering van hun producten in het kader van...

Page 63: ...triegelände 1 A 4710 Grieskirchen Telefon 43 7248 600 0 Telefax 43 7248 600 2513 e Mail info poettinger at Internet http www poettinger at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Nord Steinbecker Str 15 D 49509 Recke Telefon 49 5453 911 4 0 e Mail recke poettinger at Pöttinger France S A R L 129 b la Chapelle F 68650 Le Bonhomme Tél 33 0 3 89 47 28 30 e Mail france poettinger at ...

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