Pottinger FARO 3500 L/D Operator'S Manual Download Page 4

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Table of conTenTs

0800_GB-Inhalt_1612

Recommendations

for work safety

All points refering

to safety in this

manual are

indicated by this

sign.

Table of contents

WARNING SIGNS

CE sign ..................................................................... 6
Meaning of warning signs......................................... 6

PUTTING INTO OPERATION

General safety tips for using the trailer ..................... 7
Before starting work ................................................. 8

FIRST-TIME CONNECTION TO TRACTOR

Hydraulic connection ................................................ 9
Connecting hydraulic lines ....................................... 9
To make the connection to the tractor ................... 10
Adjusting the hose container .................................. 10
Adjusting the trailer coupling ................................. 11
Vibration absorption

............................................ 11

Setting the pivoting drawbar .................................. 11
Locking the trailing front axle ................................. 12
Adjusting the drawbar ............................................ 1
Mounting the DST 2000 type forked drawbar ........ 1
Traction coupling ball.............................................. 1

SUPPORTING WhEEL

Raising the jack stand by hand .............................. 14
Garaging the trailer ................................................. 14

PICk-UP

Setting of Pick-up pivoting area ............................. 15
Setting the Pick-up load alleviation ........................ 15

CUTTING UNIT, CUTTER BEAM

Cutting Unit............................................................. 16
External cutting unit buttons .................................. 16
Swinging the cutter beam....................................... 17
Adjusting the cutter beam ...................................... 18
Adjusting the cutters............................................... 18
Checking the clearance from the blades to the press
rotor ........................................................................ 19

TAILGATE

Safety mechanism ................................................. 20
Unloading using dispensing rollers......................... 20
Removal of regulating rollers .................................. 21

REGULATING ROLLERS

Scraper floor switch................................................ 22
Installing an oil pressure switch .............................. 22

TOP FRAME SECTION

Assembling the top frame section .......................... 2

DIRECT CONTROL - OPERATION

"DIRECT CONTROL" operating unit....................... 24
Carry out required hydraulic function ..................... 24
Loading functions ................................................... 25
Unloading functions ................................................ 26
Pivoting drawbar / Forage top frame ...................... 26
Automatic Loader- unloader

)

............................... 27

Switching on automatic loader ............................... 27
Switching on automatic unloader ........................... 27

POWER CONTROL - OPERATION

ISOBUS - TERMINAL

Diagnostic menu .................................................. 48

Joystick - Loader wagon configuration .................. 49
Setting the Joystick ................................................ 49
Uses of tractor data ................................................ 50

LOADING ThE TRAILER

Loading process in general .................................... 51
Adjusting the pick-up ............................................. 51
Starting the loading process................................... 51
To observe during the loading process! ................. 51

UNLOADING

Unloading the trailer ............................................... 52
Regulating equipment shut-off clutch (NS) ............ 52
Finishing the unloading process ............................. 52

MAINTENANCE

Summary of Contents for FARO 3500 L/D

Page 1: ... 5 4 6 29 0AGE 4RANSLATION OF THE ORIGINAL PERATING ANUAL Ihre Your Votre Masch Nr Fgst Ident Nr R 99 1612 GB 80I 0 Silage wagon FARO 3500 L D Type 1611 01001 FARO 4000 L D Type 1612 01001 FARO 4500 L D Type 1613 01001 FARO 6300 L Type 1616 01001 FARO 8000 L Type 1618 01001 ...

Page 2: ... damage is damage caused by a machine and not to it An excess of Euro 500 is provided for such a liabilioty In accordance with the laws of product liability entrepreneurial property damages are excluded from the liability Attention Should the customer resell the machine at a later date the operating manual must be given to the new owner who must then be instructed in the recommended regulations re...

Page 3: ...nected Note references in operating manual Fitting to tractor carried out hight of drawbar adjusted brake cable installed hand brake lever assembled in tractor cabin Please check X According to the product liability please check the above mentioned items INSTRUCTIONS FOR PRODUCT DELIVERY GB Function of electrical installation checked and explained Hydraulic connection to tractor established and ch...

Page 4: ...tic Loader unloader 3 27 Switching on automatic loader 27 Switching on automatic unloader 27 Power Control Operation Configuration 28 Control panel 28 Button indication 28 Power control initial operation 29 WORK Menu loading functions 29 WORK menu unloading functions 31 SET functions 34 Diagnostic functions 36 Cutting unit monitoring 36 Sensor test 37 Adjusting machines 37 Wireless Power Control C...

Page 5: ...HOOTING Troubleshooting 71 Disruptions and remedies to power failure 72 TECHNIcal DATa Technical data 74 Position of Vehicle Identification Plate 74 Optional equipment 74 The defined use of the trailer 75 Correct loading 75 Air pressure 76 Supplement Recommendations for work safety 79 Driveshaft 80 Lubrication chart 82 Lubricants 85 Emergency brake valve 87 Internal hydraulic supply for cross conv...

Page 6: ...g signs Turn engine off when adjustment service and repair work is to be done Wait until all machine components have stopped completely before touching them Neverreachintothecrushingdanger area as long as parts may move Don tsteponloadingplatformifPTO is connected to tractor and Engine is running Stayclearofgateswingingareawhile tractor engine is running Access only allowed when safety lock is app...

Page 7: ...ed Therelevant details are located on the right side of the trailer In addition observe the power limits of the tractor being used General safety tips for using the trailer Tips for travelling with the trailer The handling of the tractor is influenced by the trailer coupled to it Danger of tipping exists when working on slopes The driving must be adapted to the corresponding terrain and ground con...

Page 8: ...ngerous position changes 13 Check parking brake and service brake functions Before starting work a Before commencing work the operator must be aware of all operating devices and functions The learning of these is too late after having already commenced operation b The vehicle is to be tested for traffic and operating safety before each operation c The danger of being crushed or cut exists in the P...

Page 9: ... on the hydraulic block is to be screwed completely in 7b 7a Standard position with an open hydraulic system 7b Take care with tractors with a closed hydraulic and LS system LS Load sensing 7b 001 01 23 P T LS 7 7a Connecting hydraulic lines Turn p t o off before connecting Putlever ST onthecontrolunitintothefloatingposition neutral position Take care that snap lock couplers are clean Note If oil ...

Page 10: ...r A2 To make the connection to the tractor Operation Connect the 3 channel plug to the DIN 9680 socket on the tractor Lighting Connect 7 channel plug to tractor Check that lighting is functioning on wagon For tractors with ISO Bus control Connect 9 channel ISO plug to ISO Bus socket on the tractor Important Before putting the tractor into operation check vehicle safety lights brake unit protective...

Page 11: ...mits see table below for L max Adjustmentofbothhydrauliccylindersmusttakeplace alternately Both hydraulic cylinders must be set at the same length Retighten lock nut K 1 Series factory fitting for JUMBO TORRO Optional extra for EUROPROFI FARO PRIMO Note Damage can occur if threaded spindle is unscrewed too far Observe maximum measurement according to table A 001 01 26 Vibration absorption 1 Import...

Page 12: ...ont axle using control ST The trailing front axle is operated differently depending on tractor and wagon equipment Locking the trailing front axle Attention The trailing front axle must always be locked during fast road travel with a full wagon 137 06 02 137 06 03 137 06 04 Attention The trailing front axle must be locked when travelling straight ahead quickly at 30 km h or more with unpaved surfa...

Page 13: ...le DST 2000 type forked pivoting drawbar is used for LoF trailers LoF agricultural or forest economical devices with a laden weight of 22000 kg The permissible supporting load is 2000 kg The permissible Dc value drawbar longitudinal force is 87 5 kN Maximum speed LoF unlimited 80 km h The tightening torque of the fastening bolts of the trailer coupling rings M16x1 5 10 9 250Nm M20x1 5 10 9 460Nm T...

Page 14: ... out locking bolt 1 swing jack stand down and lock again Make sure bolt 1 is properly locked in Lower the trailer using the pivoting drawbar Uncouple hydraulic and electric lines and detach trailer Raising the jack stand by hand Couple the trailer to tractor Take load off jackstand by using pivoting drawbar Pull out locking bolt 1 swing jack stand up and lock again Make sure bolt is properly locke...

Page 15: ...kips reduce dimension X Pick up rides to heavily increase dimension X Setting the Pick up load alleviation Setting of Pick up pivoting area Toallowpick uptoworkproperly theheight H ofcoupled trailer must be correctly set pick up pivoting area Setting procedure see chapter First time connection to Tractor Setting for 5 rowed Pick up up to 2006 model Height M 430 mm Setting for 6 rowed Pick up from ...

Page 16: ...For maintenance work on the cutting unit the cutter beam can be swung in or out using both buttons 57 Usethesebuttonsonlywhentheloadingchannelisempty and the press drive is turned off Attention Take care that the cutting unit is in proper working order before swivelling it in damaged cutters warped components etc Advice in case of press channel blockage Warning When a blockage in the press channel...

Page 17: ...in V Swinging the cutter beam back in Swinging cutter beam back in takes place in reverse sequence 1 Swinging out the cutter beam A1 2 Unlock the bolt on the left side of the vehicle E1 Remove the forelock V and unlock the bolt Re lock the bolt using the forelock Swinging the cutter beam Swinging the cutter beam onto the left hand side of the vehicle Attention Vehicle must not be driven whilst cut...

Page 18: ...hicle then tighten the bolt SK 1 on the left hand side of the vehicle 3 Tighten both bolts SK 1 and SK 2 as far as they will go Do not tighten bolts excessively 4 Securebothbolts SK 1andSK 2 withlockingnuts K Adjusting the cutter beam When the cutter frame is swung back in the setting should be such that it enables the frame tubing to fit into the opening on the moulded frame without any difficult...

Page 19: ...position 2 Carry out a visual inspection The clearance between the blades and the press rotor should be at least 20mm Altering the clearance 1 Loosen the locking nut K on the left and right hand side of the cutting beam 2 Turn the screws SK 3 until the correct clearance is obtained 20 30mm Adjust both stop screws in such a way that the cutting beam is not obstructed when swung into its working pos...

Page 20: ...the ground as with standard dispensing Warning against damage The bolts on the left and right hand trailer sides must always be equally positioned otherwise the tailgate and swivel sections will be damaged therefore always check before opening the tailgate hydraulically Attention Nobody should be within the swinging range of the tail gate when opening and closing Do not stand underneath the raised...

Page 21: ... remove the following screws left and right three screws SK 3 on the flange bearing two screws SK 2 on the guard ring 5 Dismantling the Lower Regulating Roller remove two screws SK 2 on the guard ring left and right 6 Slide regulating rollers backwards 7 Re fit metal plates 2 left and right again 8 Adjusting the switch see next page Removal of regulating rollers Take care Do not reach into regulat...

Page 22: ... rollers have been dismantled the switch must be fixed in position A This is achieved by means of the bolt supplied SK 5 Setting when regulating rollers have been dismantled 1 Push the switch slider 90 into position A 2 Screw the bolt SK 5 down in the elongated hole so that the switch slider 90 remains fixed in position A Installing an oil pressure switch Itisrecommendedthatanoilpressureswitch 3 b...

Page 23: ...t two people carry out this modification Danger of injury 1 Swing upper railing 3 up 2 Swing lower railing 3a up 3 Swing front side wall up left and right TD 5 1 56 Attention It is imperative that the machine stand horizontally and that two people carry out this modification Danger of injury Note When the dry forage extension is up the rear tarpaulin 8 must be removed when using the regulating rol...

Page 24: ...ontrol lamp glows red Loading functions red symbols Loading functions are always activated after switching on The LED in the I O key glows red Only the red symbol functions are active The required hydraulic function is carried by pressing the appropriate key the LED in the selected key glows red Unloading functions green symbols The LED in the I O key glows green Only the green symbol functions ar...

Page 25: ...Select the required hydraulic function The LED in the selected key glows red Safety hints See the relevant chapters in this operating manual Scraper floor back run Press button and hold touch function the scraper floor moves at maximum speed towards the tailgate the integrated LED lights up the scraper floor remains still after releasing the key Note Key is also used to select the automatic loader...

Page 26: ...he integrated LED lights up Close tailgate Press button rest function the tailgate is lowered the scraper floor is stopped the dosing rollers are switched off if provided the integrated LED lights up Note If the tailgate automatic is interrupted by another function e g pivoting drawbar the tailgate remains on hold until the other function is finished Unload scraper floor and increase scraper floor...

Page 27: ... indicator when the oil pressure switch registers excessive pressure double horn tone sounds on control panel Check status 1 Switch operating device off using button 8 LED 8 does not light up 2 Switch operating device on using button 8 LED 7 lights up briefly Automatic loader is activated LED 7 remains dull Automatic loader is deactivated LED 5 lights up briefly Automatic unloader is activated LED...

Page 28: ... Off 17 Cross conveyor belt movement right increase scraper floor speed 18 Open tailgate 19 Close tailgate 20 On Off Menu change Safety tips Please take particular care when the operating elements on the trailer and the tractor are to be used simultaneously by more than one person A conscientious arrangement should be made by those concerned before operation An example Danger of injury arises if a...

Page 29: ...ic loader very compacted load minimum blockages in the feeder channel prevents overloading the entire drive forage protection relieves the driver increase in load capacity Control of the automatic loader through level flap underneath level flap on top scraper floor drive is switched on automatically forage is conveyed back a short distance procedure is repeated until the loading space is full The ...

Page 30: ...lay 4 Swing cutting unit out As long as the button remains pressed The cutter beam moves unpressurized out of the feeder channel Incaseitisnotpossibletoswingoutunpressurized use the external cutting unit buttons If the cutter assembly is not swung completely out Indication on display 2 Loading the scraper floor As long as the button remains pressed the scraper floor moves at maximum speed from the...

Page 31: ...for wagons with regulating rollers WORK menu unloading functions 1 Automatic unloader Briefly press button automatic unloader is switched on or off activated automatic unloader appears on display Advantages of the automatic unloader fast efficient and even unloading minimum blockages in the feeder channel forage protection when unloading Automatic unloader functional procedure 1 Open the tailgate ...

Page 32: ...n or off indicator on display when rollers are switched on Note Regulating rollers can only engage when tailgate is open If the regulating rollers are started when the p t o is turned off the warning indicator PTO appears for 5 seconds and a warning signal sounds for 2 seconds 5 Cross conveyor belt Briefly press button within 5 secs thereafter press the direction button Right oder Left Indication ...

Page 33: ...ilgate reaches the lower area approx 10 cm opening hydraulic function is triggered tailgate is closed under pressure the regulating rollers cross conveyor belt and scraper floor drives are stopped beforehand Attention Automatic closing procedure The Tailgate closing symbol blinks on the display during the closing procedure Automatic tailgate close can be stopped with either the or buttons 7 Open t...

Page 34: ...rage top frame Selection arrow points to the symbol for forage top frame raise with button lower with button The allocated valves are triggered for 3 secs Repeat function if required Attention Duringthehydraulicactivationof theforagetopframe thekeyboardisbriefly locked for other hydraulic functions 4 Extinguish operating data daily counter Selection arrow points to the symbol for operating data ac...

Page 35: ...secs superimpose the symbols for KRB step 1 and KRB step 19 Set steps 1 or 19 with SET button Selection step 1 Scraper floor speed decrease with button scraper floor should move at the most minimal speed fulfils step 1 Selection step 19 Scraper floor speed increase with button scraper floor should move at slightly less than maximum speed fulfils step 19 Percentage value indicator is triggered like...

Page 36: ...s necessary when relays for output power supply is switched for any longer than 2 secs e g because of insufficient operating power For safety reasons relays will no longer self reactivate A fault must be cancelled with the I O button A cancelled fault will no longer be registered up to the next job calculator new start Switch off diagnostics for an output Toexcludethefuturediagnosticfunctionforafa...

Page 37: ...he STOP button for 8 secs The current configuration is given here first of all Automatic loading Cross conveyor belt Trailing front axle Scraper floor stage 2 Regulating Rollers Loading space lighting A Automatic Spotlight comes on when tailgate is open M Manual Constant light if activated in SET Menu Forage reagent distributor Forage top frame Furtherswitchingbetweentheindividualsettingstakes pla...

Page 38: ...ing proce dure for as new ACs 1 2 3 Charging the AC A prerequisite for trouble free operation is that the terminal s AC is sufficiently charged The terminal is equipped with a micro controller controlled automatic loader Theterminal 1 mustbeswitchedonforeverycharging procedure Charging takes place during operation on the machine via the cradle 2 TheACcanbechargedawayfromthemachinethrough the accom...

Page 39: ...ers Awirelesskitcontainsanoperatingdeviceandacradle among other things A receiver is integrated into both the terminal and the cradle Both partners are already paired when delivered If partners are to be newly paired then proceed as follows To delete the partner address stored in the cradle the accompanying magnet must be passed over the marking light brown adhesive label with cradle switched on A...

Page 40: ...nt Operation with an ISO control terminal Variant Operation via ISO Bus tractor terminal Display Tractor terminal Joystick ISO bus adaptor Tractor cable with ISO Bus ISO Control panel 10 Amp fuse ISO Bus capable job calculator ISOBUS Terminal ...

Page 41: ... 41 0701_GB ISOBUS Terminal_5543 GB ISOBUS Terminal Operation ISO terminal F Display menu T Button numbering V Variants STOP CONFIG ...

Page 42: ...play indicator T7 Automatic loading display indicator T8 Fold cutters in display indicator T9 Fold cutters out display indicator T10 Back a level Button indication T1 STOP T2 Front axle on off display indicator T3 Pivoting drawbar lift wagon T4 Pivoting drawbar lower wagon T5 Preselect headlight display indicator T6 Forage reagent distributor display indicator T7 Raise forage top frame T8 Lower fo...

Page 43: ...step 20 0 T5 Scraper floor forward run display indicator T6 Open tailgate time delay display indicator T7 Close tailgate display indicator T8 Regulating rollers on off display indicator T9 no function T10 Back a level Take Care 1 If the automatic unloader is started when the p t o is turned off the warning indicator PTO appears and a warning signal sounds for 2 seconds The automatic unloader waits...

Page 44: ... another mask T3 4 Increase speed T3 5 Decrease speed T4 Scraper floor speed Switch to another mask T4 4 Increase speed step 0 20 T4 5 Decrease speed step 20 0 T5 Scraper floor forward run display indicator T6 Open tailgate display indicator T7 Close tailgate display indicator also to end the automatic unloader T8 Regulating rollers on off display indicator T9 Preselect cross conveyor belt display...

Page 45: ...oss in front of symbol function switched off Cross conveyor belt is the exception cross function switched off M mechanical drive H hydraulic drive T1 1 Restart the job calculator Meaning of symbols Automatic loading Cross conveyor belt Trailing front axle Scraper floor stage 2 Regulating Rollers Loading space lighting A Automatic Spotlight comes on when tailgate is open Spotlight comes on when tra...

Page 46: ... Locked Negative reverse Locked 3 km h greater and lower set Opened Greater set value Locked ThespeedsignalcanbeassumedbytheISObus tractor or alternatively via the auxiliary cable from the tractor see Tractor Data Usage Select HAND or AUTO matic operating mode Hand operation In the base settings menu the trailing front axle is opened symbol flashes black or closed symbol white with the key Automat...

Page 47: ...ed for vehicles without dosing rollers 2 Loading and unloading instants Unloading instant Setting the load limit for the scraper floor stand still Only functions with automatic unloading Unload scraper floor function is interrupted when the relevant weight load factor exceeds the set value Adjustable values 1 100 standard value 45 3 Scraper floor lead time for automatic unloading Note The value ca...

Page 48: ... valve A6 Tailgate valve A7 Scraper floor phase 2 valve A8 Trailing front axle valve B1 Forage top frame valve B2 Loading space lighting B3 Forage reagent distributor B4 Directional control valve Y3 oder Y4 B5 Cross conveyor belt valve left B6 KRB Proportional valve Following symbols are shown Output in order Diagnostics switched off Diagnostic has responded and will be cancelled With fault recogn...

Page 49: ... necessary for joystick configuration 2 x pressing the button YES or NO Variant 2 Allocate the required functions to the joystick key Continue switching using the YES key Attention Thenumeralsonthejoysticksymbol 1 2 3 show the relevant switch position 1 Switch up LED lights up red 2 Switch centre LED lights up yellow 3 Switch down LED lights up green Advantage Pressing the joystick key directly co...

Page 50: ...ftkey button T5 Setup Select ground based position using the down key Choose between GPS wheel sensor and deactivated using the or keys An altered choice must be confirmed with ENTER The setting GPS Radar determines the speed from either the GPS or the radar whereby the GPS has the higher priority This means the radar signal substitutes as a measurement signal source when the GPS is not available ...

Page 51: ...N position and secure In so doing the trailer s control block is supplied with oil 4 Observe p t o r p m Load using average p t o r p m 400 450 rpm 780 850 rpm and high running speed To observe during the loading process Only raise pick up when loading channel is empty When driving through curves reduce motor r p m When driving through sharp curves switch off p t o and raise pick up Avoid uneven l...

Page 52: ...Pressing once again will turn the scraper floor off General hints Selecting another function in addition to the moving floor feed will automatically interrupt the moving floor feed Regulating equipment shut off clutch NS When regulating rollers are overloaded e g when scraper floor speed is too fast the shut off clutch cuts off the torque 1200 Nm Switch off p t o drive Briefly switch on scraper fl...

Page 53: ...t use high pressure washers for the cleaning of bearing and hydraulic parts Danger of rust After cleaning grease the machine according to the lubrication chart and carry out a short test run Cleaning with too high pressure may do damage to varnish Safety point Turn engine off when adjustment service and repair work is to be done Hydraulic unit Caution Danger of injury or infection Under high press...

Page 54: ...upport Note When welding on the trailer disconnect all connections to the tractor and uncouple the trailer Note A greater injury danger exists when working behind opened protective covers Gas container Beware Nowelding solderingormechanicalworks of any kind may be carried out on the container Note According to manufacturer s information all gas containers have a slight pressure drop after a certai...

Page 55: ...ed after removing the corresponding stripper guard 54 without disassembling the pick up Air pressure Pick up drive chain Check chain tension every 80 runs Once a year remove chain guard clean and oil chain Regulationofthedrivechaintensiontakesplacethrough the tensioning screw 55 ...

Page 56: ...s place through the tensioning screw 55 after loosening lock nut Tighten lock nut after tensioning chain Main bearing Both main bearings should be greased every 80 runs Press F 0 TD 5 1 51 IV FETT Inspect once a year boltings to force fit first year that the screws are torque tightened Once a year ...

Page 57: ... guarantees long lasting durability Cutter safety device In order to guarantee the perfect function of the cutter safety device frequent cleaning is recommended Clean pressure springs using high pressure cleaners Oil cutter and safety device elements before winter garaging TD 5 1 46 Note In order to guar antee the perfect function of the cutter safety device frequent cleaning is rec ommended Cutte...

Page 58: ...800_GB Wartung_1612 GB MAINTENANCE Remove screws S and metal sheet From inside the load room pull stripper downward Removing a stripper A removed stripper Adjustment Attention Check gap 10 mm after 200 trips ...

Page 59: ...or chains The four scraper floor chains must be tensioned simultaneously but not strained They should sag slightly Retensioning of scraper floor chains The tensioning screw S is located under the platform If length of tensioning screw is no longer adequate then remove chain links Always remove even numbered links 2 4 from all four chains S S S S TD 5 1 4 Drive chains for regulating rollers Oil cha...

Page 60: ...supply line Safeguarding the electrical unit The valve outputs in the job calculator are protected by a 25 A fuse The fuse is built into the job calculator Note Disconnect the electrical connection to the tractor when working on the electrical unit F 50 TD57 91 67 Oil pressure switch Adjustment of oil pressure switch 3 220 230 bar Setting value depends on tractor hydraulics Setting procedure 1 Car...

Page 61: ...6 mm End switch for scraper floor X 6 mm with regulating fittings R p m sensor Hall sensor 3 5 mm Maintaining electronic parts Protect operating unit 1 from water Do not leave in the open Store in a dry area when not in use for longer periods Cleaning the operating unit 1 Use a soft cloth and mild household cleaner Do not use solvents Do not put operating board into liquid Cleaning the job calcula...

Page 62: ... wire turn bolt on drain valve in a sideways direction When dirty Screw out drain valve and clean Cleaning the line filters Bothlinefiltersaretobecleaneddependingonoperating conditions normallyaboutevery3 4months Thesinter filter cartridges are to be removed to be cleaned Procedure a Depress locking tappet 21 on both brackets and remove slider 22 b Remove locking tappet with O ring 23 compression ...

Page 63: ...es control button M is automatically pushed out by the stored compressed air coming from the towing vehicle ALB regulator forbrakeunitswithanautomaticbrakepressureregulator 1 With an ALB regulator the necessary brake pressure is automatically regulated according to wagon s load condition Setting The setting measurement L must not be altered It must correspond to the found on the WABCO rating plate...

Page 64: ...icle with a high pressure cleaner all lubrication points must be greased again Automatic rod adjuster with every brake lining change every 500 operating hours annually at the latest Remove rubber sealing cap Grease with Li Grease IV until sufficient fresh grease flows from the regulating screw Unscrew the regulating screw approx one turn using a ring spanner Actuate the brake lever repeatedly by h...

Page 65: ...free space of the fitted hub Fit the axle nut and carry out bearing adjustment as well as brake adjustment Finally check the function and carry out a relevant test run and eliminate possible determined defects Amount of grease per tapered roller bearing Inside A Outside B 170 g 300 g Pack grease into the free space between tapered roller bearing and cage Put the rest of the grease in the bearing o...

Page 66: ...ing play Raise axles until tyres are clear of ground Release brakes Placeleverbetweentyreandgroundandcheck the play When bearing play can be felt 1 Unscrew cap 2 Remove split pin from crown nut 3 Tighten the crown nut with torque wrench with a tighteningmomentof150Nmwhilesimultaneously turning the wheel hub 4 Turn crown nut back to the next possible split pin hole By congruence back to the next ho...

Page 67: ...ed brake lever length B e g Lever length 150 mm Empty run 15 18 mm Setting the automatic rod adjuster every 500 operating hours annually at the latest The base setting takes place similar in some respects to the standard setting Resettingtakesplaceautomaticallyatapprox 15 cam turn The ideal lever setting is at approx 15 in front of theright angletothedirectionofactuation cannot be influenced becau...

Page 68: ...k nuts for tightness Ifnutsareloosetightenalternatelyandinseveral stages Nothing is to be welded to the spring Tightening moment with torque wrench M 24 650 Nm Spring bolts after the first load run every 500 operating hours Check bushings With brakes applied move the wagon back and forth a little or move the rolled end of the springs with an assembly lever With that there must be no recognizable p...

Page 69: ...tention Sight check every 500 operating hours half yearly at the latest Check all components for damage and wear Spring bracket and screws on the spring tension housing every 500 operating hours half yearly at the latest Check spring bracket and screws for tightness When loose loosen lock nut Tighten nuts alternately and in several stages using the stipulated tightening moment Tighten lock nut aga...

Page 70: ...nd wear 1 2 3 4 Damping zylinder top and underneath 3 Support axle underneath and sides 4 Maintenance work Sight check Check all components for damage and wear Check wheel nuts for tightness 1 2 3 4 Check wheel hub bearing play 1 2 3 4 Brake lining check 1 2 3 4 Setting the rod adjuster 1 2 3 4 Setting the automatic rod adjuster 1 2 3 4 Checking the function of the automatic rod adjuster 1 2 3 4 C...

Page 71: ...essary Forage jams Travel speed too high trailer hitched up too low Set drawbar to correct height Poor cutting quality blunt knives p t o speed too high Sharpen knives in time or replace them Drive at lower revs so that larger wads of forage are picked up Jockey wheels do not reach ground Pick up set wrong Adjust jockey wheels Check height setting at hitch Forage is picked up soiled Jockey wheels ...

Page 72: ...eftfrontprotective cover To carry out the desired hydraulic function Screw in the correct valve knob Turn on servo valve on the towing vehicle The hydraulic function will be carried out Afterwards unscrew the relevant valve knob again Disruptions and remedies to power failure 2 495 784 Y9 Y10 Y2 Y3 Y4 Y5 Y7 Y14 Y15 Y16 Y17 Y18 Y8 Y11 Y12 Y13 Y1 Y6 Y9 Y10 Y2 Y3 Y4 Y5 Y7 Y14 Y15 Y16 Y17 Y18 Y8 Y11 Y...

Page 73: ... 73 0600 GB Elektro Stoerung_1622 GB ELECTRO HYDRAULICS Variant DIRECT CONTROL Up to 2006 model From 2006 model ...

Page 74: ...ee spare parts list All data subject to change without notice Type L without regulating fittings Type D with regulating fittings Description FARO 3500 Type 1611 FARO 4000 Type 1612 FARO 4500 Type 1613 FARO 6300 Type 1616 FARO 8000 Type 1618 Overall lenght Type L Type D mm mm 7780 8250 8460 8930 10500 10790 Overall width Standard tyres mm 2420 Height with top frame up with top frame down mm mm 3450...

Page 75: ...orting and unloading of roughage green forage silage and straw Any other uses outside of these are regarded as undefined The manufacturer takes no responsibility for any resulting damage which occurs henceforth The risk is carried by the user alone The keeping of operating service and maintenance requirements layed down by the manufacturer also come under the heading of defined use Correct loading...

Page 76: ...hours of operation retighten wheel nuts If a wheel has been changed retighten the wheel nuts after 10 hours of operation also ATTENTION After the first 10 hours of operation retighten wheel nuts Air pressure Pay attention to correct tyre pressure Regularly check tyre air pressure according to the chart Danger of bursting exists when pumping up tyres and with high tyre pressure ...

Page 77: ...GB Anhang Titelblatt _BA Allgemein GB Supplement ...

Page 78: ...cheap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed availability through your Pöttinger Sales Service Things will run better with genuine Pöttinger parts The original cannot be copied ...

Page 79: ...ibited a The transport of persons on the machine is not permitted b The machine may only be driven on public roads when in the position stipulated for road transport 7 Driving ability with auxiliary equipment a The towing vehicle is to be sufficiently equiped with weights at the front or at the rear in order to guarantee the steering and braking capacity a minimum of 20 of the vehicle s tare weigh...

Page 80: ...non use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor To determine the actual length required hold the two halves of the driveshaft side by side Procedure for cutting to length To determine length required set implement in closest working position L2 to tractor hold driveshaft halves side by side and mark off...

Page 81: ...d to protect the implement against damage Driving the right way will avoid triggering the clutch too often and thus causing unnecessary wear on it and the implement Lubricating interval 500 hrs Special lubricant Important for driveshafts with friction clutch Torque is limited with overloading and brief torque peaks and evenly transferred during slipping Prior to initial operation and after long pe...

Page 82: ...er every 8 hours operation 20h after every 20 hours operation 40 F all 40 loads 80 F all 80 loads 1 J once a year 100 ha every 100 hectares FETT GREASE Number of grease nipples IV see supplement Lubrificants Liter Litre Variation See manufacturer s instructions FETT Esquema de lubricación 8h Cada 8 horas de servicio 20h Cada 20 horas de servicio 40 F Cada 40 viajes 80 F Cada 80 viajes 1 J 1 vez al...

Page 83: ...0800 Schmierplan_1612 1 J 80 F 40 F nr 548 90 011 0 2 3 2 1 IV FETT II Ö L 2006 ...

Page 84: ...0800 Schmierplan_1612 2006 ...

Page 85: ...drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to be protected against corrosion with a group Iv product as indicated on the reverse of this page Le bon fonctionnement et la longévité des machines dépendent d un entre tien soigneux et de l utili...

Page 86: ...30 UNIFARM 15W 30 GEAROIL GP 80W 90 GEAROIL GP 85W 140 MULTI PURPOSE GREASE H FIBRAX EP 370 NEBULA EP 1 GP GREASE GEAR OIL GX 80W 90 GEAR OIL GX 85W 140 ULTRAMAX HLP 32 46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLEX EP 2 PLANTOGEL 2 N RENOLIT LZR ...

Page 87: ... application The pull off coupling on the drawbar serves as break off point and prevents oil from escaping unnoticed Attention The emergency brake valve does not replace the mechanical parking break on the trailer For trailers fitted with an emergency brake valve a break test must be carried out before every trip so that the hydraulic accumulator is recharged Fitting instructions Observe the follo...

Page 88: ...GB Emergency brake valve 88 0700_GB BREMSVENTIL_5543 Electrically triggered emergency brake valve for trailer Mechanically triggered emergency brake valve for trailer ...

Page 89: ... approx 50 mm below top of tank Change hydraulic oil as per tractor manual Change filter Change runback filter RF at regular intervals Pump The pump is located under the right side guard Attention Switchp t o offanduncouplecardanshaft from tractor Change V belts Uncouple cardan shaft GW Loosen straining screw SP RetensioningtheV beltstakeplacewiththestraining screw SP after loosening the lock nut ...

Page 90: ...per floor forward run Y2 Scraper floor back run Y3 Distributing valve lowering Y4 Distributing valve raising Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting drawbar Y11 Y12 Cutting unit Y13 Y14 Tailgate Y17 Y18 Forage top frame Y15 Pressure control valve Hydraulics plan up to 2006 model ...

Page 91: ...del Legend P T Pump Tank Y1 Scraper floor forward run Y2 Scraper floor back run Y3 Distributing valve lowering Y4 Distributing valve raising Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting drawbar Y11 Y12 Cutting unit Y13 Y14 Tailgate Y17 Y18 Forage top frame Y15 Pressure control valve ...

Page 92: ...ensor r p m S2 Connecting Oil pressure switch S3 Sensor Regulating rollers S4 Sensor Tailgate S5 Sensor level flap underneath S6 Sensor level flap on top Y1 Y15 see hydraulics plan Job calculator layout plan Note All connector diagrams are viewed from outside Colour code bl blue br brown gn green gnge green yellow gr grey rt red sw black ws white ...

Page 93: ...tart scraper floor T2 External button Swing out cutting unit T3 External button Swing in cutting unit Y1 Scraper floor forward run Y2 Scraper floor back run Y17 Y18 Forage top frame Job calculator layout plan PWM Note All connector diagrams are viewed from outside Colour code bl blue br brown gn green gnge green yellow gr grey rt red sw black ws white ...

Page 94: ...mp T Tank Y1 Y2 Scraper floor forward run back run Y3 Y4 Directional control valve lowering raising Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting drawbar Y11 Y12 Cutting unit Y13 Y14 Tailgate Y15 Scraper floor 2 stage Y16 Trailing front axle Y17 18 Forage top frame Hydraulics plan ...

Page 95: ...es S6 1 Cutting unit swung in S6 2 Cutting unit swung out S7 Oil pressure switch Valves Y1 Y2 Proportional valves Y2 Y3 Directional control valve Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting drawbar Y11 Y12 Cutting unit Y13 Y14 Tailgate Connection diagram Note All connector diagrams are viewed from outside Colour code bl blue br brown gn green gnge green yellow gr grey rt red sw black ws white ...

Page 96: ...axle Forage top frame Cross conveyor belt left running Cross conveyor belt right running Input reserve 1 Start scraper floor Moment rollers 1 Moment rollers 2 Loading moment Forage reagent distributor Output Moment rollers 1 sensor input Tag distribution box Examples P max 48 W I max 4 A U B 12 V Colour code BU blue BN brown GNYE green yellow BK black ...

Page 97: ...th requirements of EEC Directions 98 37 if applicable and to the other relevant EEC Directions __________________________________________________________________________ title and or number and date of issue of the other EEC Directions if applicable To effect correct application of the safety and health requirements stated in the EEC Directions the following standards and or technical specificatio...

Page 98: ...op veranderingen van reeds geieverde machines kan worden afgeleid Technische gegevens maten en gewichten zijn niet bindend Vergissingen voorbehouden Nadruk of vertaling ook gedeeltelijk slechts met schriftelijke toestemming van ALoIS PÖTTINGER Maschinenfabrik Gesellschaft m b H A 4710 Grieskirchen Alle rechten naar de wet over het auteursrecht voor behouden La empresa PÖTTINGER Ges m b H se esfuer...

Page 99: ...is Pöttinger Maschinenfabrik Gesellschaft m b H A 4710 Grieskirchen Telefon 0043 0 72 48 600 0 Telefax 0043 0 72 48 600 511 e Mail landtechnik poettinger co at Internet http www poettinger co at Gebr PÖTTINGER GMBH Stützpunkt Nord Steinbecker Strasse 15 D 49509 Recke Telefon 0 54 53 91 14 0 Telefax 0 54 53 91 14 14 Pöttinger France 129 b la Chapelle F 68650 Le Bonhomme Tél 03 89 47 28 30 Fax 03 89...

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Pottinger FARO 3500 L/D, Operator'S Manual

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