Pottinger EUROCAT 272 Operator'S Manual Download Page 35 | Manualshive

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1500-GB-WARTUNG_3672

MAINTENANCE AND REPAIRS

GB

Cutting disc

For mowing discs worn in the mower blade areas, proceed
as follows:
• Remove both lower slide discs (S1, S2).

S2

S1

M

119-01-22

• Loosen the screws of the blade brackets (30).

120 Nm

(12 kpm)

30

• Shift the blade bracket about 60°.

• Tighten the screws well (120 Nm)

- After a couple of hours of operation, check that the

brackets are tightly positioned.

• Reassemble both lower slide discs correctly.

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Summary of Contents for EUROCAT 272

Page 1: ... GB INSTRUCTIONS FOR PRODUCT DELIVERY Page 3 Translation of the original Operating Manual Nr Drum mower 99 3672 GB80Q 0 EUROCAT 272 Type PSM 3672 00001 EUROCAT 272 ED Type PSM 3682 00001 EUROCAT 312 Type PSM 3673 00001 ...

Page 2: ...products which are constantly monitored by our in house quality management and our management board Because the safety perfect function highest quality and absolute reliability of our machines in operation are the core competencies for which we stand There may be deviations between these instructions and the product as we are constantly developing our products Therefore no claims may be derived fr...

Page 3: ...or carried out to three point linkage T Trial run carried out and no defects found T Functions explained during trial run T Pivoting in transporting and operating position explained T Information given re optional extras T Absolute need to read the operating manual indicated Please check X According to the product liability please check the above mentioned items INSTRUCTIONS FOR PRODUCT DELIVERY G...

Page 4: ...pes 22 Mode of operation 23 Possible settings 23 Mowing with the conditioner 24 Correct V belt tension 24 Rotor tines position 24 Maintenance of the rotor tines 24 CONDITIONER CONDITIONER Swath width when mowing with conditioner 25 Installing and removing the conditioner 26 Mowing without Conditioner 28 Optional extra 28 SWATH FORMER Mode of operation 29 Possible settings 29 Setting the swath widt...

Page 5: ...ing the EU Declaration of Conformity the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements Meaning of warning signs Danger flying objects keep safe distance from the machine as long as the engine is running Wait until all machine components have stopped completely before touching them Stay clear of mower knife area as long a...

Page 6: ...UROCAT 312 Designations 1 Headstock 2 Lighting 3 Cutter bar 4 Swath former hind protection 5 Folding lateral protection Variations Description Description EUROCAT 272 Working width 2 70 m EUROCAT 272 ED Working width 2 70 m EUROCAT 312 Working width 3 05 m 1 5 4 3 2 ...

Page 7: ... 7 1400 GB ÜBERSICHT_3672 OVERVIEW GB Overview EUROCAT 272 ED Designations 1 Headstock 2 Lighting 3 Cutter bar 4 Tine conditioner 5 Folding lateral protection 1 5 4 3 2 ...

Page 8: ...t 20 of the tractor s tare weight on the front axle Lifting gear three point linkage The tractor s lifting unit three point linkage must be designed for the load that occurs See technical data The lifting struts are to be set at the same length 4 using the relevant adjusting equipment See the tractor manufacturer s operating manual Selecttherearpositioniftheliftingrodscanbeadjusted in various posi...

Page 9: ...wer linkage rocker 3 way cock at bottom EUROCAT 272 ED Consumer Hydraulic connection Standard Lifting cylinder between working and headland position Single action Standard Lifting cylinder transport position with pulled control line Dual action Setting for relief 3 way cock at top Hydraulic lower linkage rocker 3 way cock at bottom Operating pressure Be advised Checkthecompatibilityofthehydraulico...

Page 10: ...lower link bolt 2 Caution If the screw is only fixed in the holder and does not reach the drilled hole then this allows lateral movement of the bolt and the mower can disconnect from the coupling Be advised Use tractor s hydraulic lift only when no one is standing in the danger area The hydraulic lower linkage compensator is fitted in the arrester hook of the left lower linkage by activating the d...

Page 11: ...alues for the hydraulic preload pressure ex works Display value at pressure gauge for implement without conditioner 110 bar for implement with conditioner 115 bar Control of the relief system 4 Set the lever of the cross valve down to block the relief system 1 Set lower link position to the right 1 Set the mowing unit in floating position with the help of the single acting control unit 2 Move the ...

Page 12: ...does not influence ground pressure Note The hydraulic connection for the hydraulicreliefonthemowerisfittedwith a stop valve This is to be opened prior to changing the preload pressure and re closed after changing the pressure Carry out trial run Set ground distance of the right lower link Set the right lower link 1 Set the mowing unit in floating position with the help of the single acting control...

Page 13: ...ansport to transport position Procedure 1 Turn drive off and wait for mower discs to come to a standstill Be advised Ensure that no one is standing in the mower s swivel range 2 Fold up side protection for mechanical side protection 1 Release locking device with screwdriver 2 Fold side protection up manually With hydraulic side protection optional the side protection folds up automatically on perf...

Page 14: ...ort locking device 2 Atthesametimeswivelthemowerintotransportposition using the dual action control unit Note with hydraulic lower link arm If the dual action control unit is activated without having pulled the control line at thesametime thenthehorizontalposition of the headstock changes 3 Set the single action control unit to floating position and thus lower the mower into working position 4 Fol...

Page 15: ...es and the knife holder see chapter Maintenance and service Retighten all blade screw connections Check the implement carefully for damages You must check in particular the mowing drums and their drive shafts Have the implement checked also by a specialist workshop if necessary 5 Remain at a distance when the engine is running Keep people out of the danger zone foreign bodies which can be ejected ...

Page 16: ...nded positions during use Any damaged covers are to be replaced before use Thesideguardandfrontguardcanbefoldedupforcleaning and maintenance work You need a tool e g screw driver to open the locking device of the foldable protection devices Caution Even with the hydraulic side protection you must ensure that the side pro tection is in the intended position and locked there EUROCAT 272 312 Opening ...

Page 17: ... in the eyelet 1 and press bolt away 2 Swivel up side protection Close side protection 1 Fold down guard manually 2 The bolt locks automatically Opening front protection 1 Loosen the locking device in the form of the eyebolts left and right using a tool knife wrench 2 Swivel up front protection manually The protection locks in this position Closing front protection 1 Release locking device by hand...

Page 18: ...circa15 backwards whenthe preload pressure of the anti collision safety is exceeded To continue working release the cutter unit from the obstacle by driving backwards until the cutter bar swivels back to working position Beware It is not the purpose of the anti collision safety to prevent damages on the implement at full speed Setting the mechanical anti collision safety 1 1 Set disc spring see be...

Page 19: ...ise there is the danger that when uncoupling the lower link of the mower s mounting frame swivels up in jerks and jolts 6 Uncoupling the upper link 7 Removethecontrollinefromthetractorcabinandplace it rolled up on the mower unit shelf 8 Untension and cap off the hydraulic hoses and place them on the hose rest of the mower 9 Unplug tractor s 7 pole lighting plug 10 Uncouple cardan shaft and lay on ...

Page 20: ... the machine without safe support Retighten all screws after the first hours of operation Distance plates The cutting height is set by inserting distance plates 4mm 6mm 2 of which have already been inserted 4mm 6mm in the factory Optional equipment 8 distance plates 6mm Optional equipment high cut mowing plate H1 Each mowing drum must have an equal number of plates inserted Inserting distance plat...

Page 21: ... 21 1200_GB SCHNITTHOEHE_344 STARTING WORK GB ...

Page 22: ...lopes Danger of tipping occurs when the mower unit is facing downhill and in a raised position when travelling in a left hand curve with the mower unit raised Safety information Reduce speed correspondingly in curves left Drive so that the raised mower unit is positioned up the slope It is better to travel in reverse on a slope than to carry out a risky turning manoeuvre TD15 95 3 G Note Raise the...

Page 23: ...he safety infor mation prior to initial operation Designations 1 Adjustable swath board 3 Drive unit 2 Tine rotor 4 Intensity adjustment unit 5 V belt tensioner 1 4 2 3 5 Possible settings Foroptimaladaptationtothesurroundingconditions make the following adjustments to the tine conditioner Setting the conditioning effect Adjust the distance between the adjustment bracket and the rotor using lever ...

Page 24: ... marking 1 must be flush with the shim then the belt tension is correct 1 Rotor tines position Pos Z1 Rotortinespositionfornormaloperatingconditions Pos Z2 For difficult operating conditions e g if the fodder winds around the rotor Turn the rotor tines 180 pos Z2 This tine position solves theprobleminmostcases However theconditioningeffect is thereby somewhat reduced Maintenance of the rotor tines...

Page 25: ...ngsdescribedbelowaretoberegardedasbasic settings The optimum swath width can be determined only in practical use due to the various types of fodder Crop spreading Swivel the swath plates S completely outward Set the position of the baffles see illustration B 278 09 52 B s S Swathes Swivel the swath plates S inward Set the position of the baffles see illustration L 278 09 53 L S S ...

Page 26: ...wer bar suddenly swivelling up once the conditioner is uncoupled 3 Release locking screw 3 3 4 Swivel rear side protection up 5 Remove V belt cover 2 bolts 6 Pull cardan shaft off 7 Insert V belt tension lever 4 in the guide provided 5 4 5 8 Press V belt tension lever down to relieve the V belt 9 Disengage V belt 10 Fit cardan shaft 11 Push conditioner chassis left as far as possible into the open...

Page 27: ...ional chassis Remove the linchpin V1 and unlock the bolt Pos A unlocked Pos B locked 17 Always park the conditioner in a stable position Fitting the conditioner swath former or rear protection assembly is to be carried out in the reverse order to removing Important When mowing without condi tioner additional safety elements and both swath formers must be attached to the cutter bar For parts see th...

Page 28: ...ion mowing may not take place without additional protection elements Beware Protection elements especially intended for this mode of mowing must be fitted to the mowing unit Theseprotectionelementsarenotincluded in the delivery of a new machine with a conditioner the parts must be additionally ordered see Spare Parts List component group REAR PROTECTION Optional extra Conditioner chassis 4 Spring ...

Page 29: ...e settings Working area 1 You can adjust the height of the swath former by means of the slotting holes 1 Optimal setting Discs are assembled 5 10mm higher than the lower edge of the mowing plates 2 The distance to the mowing drum can be adjusted by means of the screws 2 3 The inclination of the swath discs can be adjusted by means of the screws 3 The factory sets the catches 4 one behind the other...

Page 30: ...th Swath discs deposit forage into the desired swath width The setting of the swath discs is done individually left and right with the help of the adjusting screw E whose position can be changed in the holes Setting the position of the swathing discs Thesettingslistedbelowshouldbetakenasbasicsettings An optimum swath disc setting could be possible when actuallyinoperation conditionaltothevariousfo...

Page 31: ...e advised Conveyor flights cannot be used together with a conditioner Assembly of the conveyor braces To avoid clogging when working with heavy feed you can assemble additional conveyor braces on the inner mowing drums Setting 8 10 cm Be advised The conveyor braces cannot be used together with a conditioner 31 1400_GB SCHWADFORMER_3672 SWATH FORMER GB ...

Page 32: ...se observe the following for maintenance The instructions in these Operating Instructions apply If no particular instructions are available here then the informationintheinstructionssuppliedbytherespective cardan shaft manufacturer apply General maintenance information Please observe the infiormation below to maintain the implement in good condition even after a long period in operation Re tighten...

Page 33: ... change of mowing blades Be advised For your safety Checkthemowingbladesandtheirfasteningsregularly The mowing blades on a mowing disc must wear equally imbalance Otherwise they must be replaced with new ones change pairwise Discontinue further use of bent or damaged blades Bent damaged and or worn blade brackets 30 may not be used further Mowing blades suspension checks Normal check every 50 hour...

Page 34: ...wer blades and remove lever 29 7 Place lever 29 in the two brackets 29 Blades The blades on a cutting drum must wear equally imbalancedanger otherwisethey must be replaced with new ones Attention to the correct assembly Assemble the blades with designation L only on the mowing drum rotating to the left Assemble the blades with designation R only on the mowing drum rotating to the right R L TD28 91...

Page 35: ...ed as follows Remove both lower slide discs S1 S2 S2 S1 M 119 01 22 Loosen the screws of the blade brackets 30 120 Nm 12 kpm 30 Shift the blade bracket about 60 Tighten the screws well 120 Nm After a couple of hours of operation check that the brackets are tightly positioned Reassemble both lower slide discs correctly ...

Page 36: ... cutting mowing disc H1 First screw the hexagonal spacer elements SK onto the threaded bolts and then fighten them Fit the high cutting mowing disc H1 with the help of the hexagonal screws M10 x 16 and the locking ring F 3 After several hours of operation check that all screw connections are tightly positioned Changingfromahigh cuttingmowingdisc H1 back to a standard slide disc S1 is carried out i...

Page 37: ...damages Before every putting into operation More frequently during operation Immediately after driving over a solid obstacle e g stone wood piece metal Procedure Visual control 1 Remove the cutting blades 2 Remove the feed residues and dirt around the pin 31 Be advised There is danger of accidents if the wearing area 30a is worn up to the pin of the mowing blade 30b the pin diameter is 9 mm or les...

Page 38: ...ection for the lighting 12 volt Weight Possible variants depending on machine features Description EUROCAT 272 Type 3672 EUROCAT 272 ED Type 3682 EUROCAT 312 Type 3673 Attaching 3 point hitch Cat II III width 2 3 3 point hitch Cat II III width 2 3 3 point hitch Cat II III width 2 3 Working width 2 70 m 2 70 m 3 05 m Transport width 3 m 3 m 3 m No of mower drums 4 4 4 Number of cutters per drum 3 3...

Page 39: ...nufacturer accepts no liability for any damage arising as a result thereof the user accepts sole responsibility The observance of operating service and maintenance requirements laid down by the manufacturer is also included in defined use Position of identification plate The chassis number is engraved on the type plate shown at the side Guarantee claims enquiries and spare part orders cannot be pr...

Page 40: ...GB Anhang Titelblatt _BA Allgemein GB SUPPLEMENT ...

Page 41: ...cheap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed availability through your Pöttinger Sales Service Things will run better with genuine Pöttinger parts The original cannot be copied ...

Page 42: ...ndhydraulicsystem preloaded springs pressure accumulators etc require sufficient knowledge correct tools and protective clothing and thus must only be performed at authorized workshops 4 Defined use a See Technical Data b The keeping of operating service and maintenance requirements layed down by the manufacturer also come under the heading of defined use 5 Spare parts a Theoriginalcomponentsandac...

Page 43: ...o account the working range and swing mass of the implement 11 General a Beforeattachingimplementtothree pointlinkage move systemleverintoapositionwherebyunintentionalraising or lowering is ruled out b Danger of injury exists when coupling implement to tractor c Danger of injury through crushing and cutting exists in the three point linkage area d Do not stand between tractor and implement when us...

Page 44: ...iod of non use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor Todeterminetheactuallengthrequired holdthetwohalves of the driveshaft side by side T rimming procedure To adjust the length place the pto halves in the shortest operating position L2 next to one another and mark Caution Note the maximum operating le...

Page 45: ...f torque peaks and evenly transferred during slipping Prior to initial operation and after long periods out of use check friction clutch for proper function a Measure dimension L at compression spring of K90 K90 4 and K94 1 or at set screw of K92E and K92 4E b Loosenscrewstoreleasethepressureonthefriction disk Slip the clutch c Tighten set screws to dimension L Clutch is ready for use ...

Page 46: ...s 1 J once a year 100 ha every 100 hectares BB if necessary FETT GREASE Oil Number of grease nipples Number of grease nipples III IV see supplement Lubrificants l Litre Variation See manufacturer s instructions 4 Rotations per minute 100 12 06 Always screw in measuring stick up to stop ...

Page 47: ... 47 1600 SCHMIERPLAN_3672 FETT 100 h 1 J 50h III Ö L 0 7 l SAE90 III Ö L 13 l SAE90 EC 312 III Ö L 11 l SAE90 EC 272 4 3 2 210 14 11 50h EUROCAT 272 EUROCAT 272 ED EUROCAT 312 15 mm 10 mm 100 12 06 ...

Page 48: ...east once a year Take out oil drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to be protected against corrosion with a group Iv product as indicated on the reverse of this page Corrosion protection Fluid 466 Lubricants Edition 2013 Lubricant indi...

Page 49: ...IEBEÖL B 85W 90 GETRIEBEÖL C 85W 90 LORENA 46 LITORA 27 RHENOX 34 GETRIEBEÖL B 85W 90 GETRIEBEÖL C 85W 140 ELF OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TRANSELF TYP B 90 85W 140 TRANSELF EP 90 85W 140 EPEXA 2 ROLEXA 2 MULTI 2 GA O EP POLY G O MULTIMOTIVE 1 TRANSELF TYP B 90 85W 140 TRANSELF TYP BLS 80 W 90 ESSO NUTO H 32 46 68 NUTO HP 32 46 68 PLUS ...

Page 50: ...32 46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLEX EP 2 PLANTOGEL 2 N RENOLIT LZR 000 DEGRALUB ZSA 000 DURAPLEX EP 1 HP GEAR OIL 90 oder 85W 140 VEEDOL ANDARIN 32 46 68 HD PLUS SAE 30 M U LT I G R A D E S A E 8 0 9 0 MULTIGEAR B 90 MULTIGEAR C SAE ...

Page 51: ...e between the key and the keyway in the bore Usingahexagonsocketwrench DIN911 gradually tighten the grub cap screws in accordance with the torquesaslistedinthescheduleofscrewtightening torques Bush identifier Torque Nm 2017 30 2517 49 When the drive has been operating under load for a short period half to on hour check and ensure thatthescrewsremainattheappropriatetightening torque In order to eli...

Page 52: ...272 und 312 3 4 7 5 0 5mm 0 5mm 1 5mm 1 5mm 1l 60bar 1l 60bar 0 5mm 6 2 1 0 8mm 1 5mm 1 5mm 1 5mm 0 75l 90bar 8 1 Swing limiter 2 Lifting 3 Unloading 4 Lower link arm 5 Return swivel cylinder 6 Tractor control unit single action 7 Tractor control unit dual action ...

Page 53: ...AT 272 ED 3 6 4 7 2 1 5 0 5mm 0 5mm 0 8mm 1 5mm 1 5mm 1l 60bar 1l 60bar 1 5mm 1 5mm 1 5mm 0 5mm 0 75l 90bar 8 1 Swing limiter 2 Lifting 3 Unloading 4 Lower link arm 5 Side protection cover 6 Tractor control unit single action 7 Tractor control unit dual action ...

Page 54: ...nt mounted implement front ballast distance from centre of gravity for combinedfrontmountedimplement front ballast to front axle centre Tractor wheelbase distance from rear axle centre to centre of lower link balls distance from centre of lower link balls to centre of gravity for combined rear mounted implement rear ballast a m b m c m d m 2 3 1 1 1 1 1 2 2 2 3 3 1 3 2 Combination of tractor and m...

Page 55: ...the rear Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table 5 CALCULATION OF THE REAL REAR AXLE LOAD TH tat Record the calculated real and the permissible rear axle load given in the instruction handbook for the tractor into the table 6 TYRE LOAD CARRYING CAPACITY Record double the value two tyres of the permissible load car...

Page 56: ...ence to the other following EU directives and or relevant provisions Source of applied harmonised norms EN ISO 12100 EN ISO 4254 1 EN ISO 4254 12 Source of applied miscellaneous technical norms and or specifications Person responsible for documentation Andreas Gadermayr Industriegelände 1 A 4710 Grieskirchen EC Conformity Declaration Original Conformity Declaration Markus Baldinger CTO R D Grieski...

Page 57: ...s and weights are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe PÖTTINGER Landtechnik GmbH A 4710 Grieskirchen All rights under the provision of the copyright Act are reserved PÖTTINGER Landtechnik GmbH werkt permanent aan de verbetering van hun producten in het kader v...

Page 58: ...ger at PÖTTINGER Landtechnik GmbH A 4710 Grieskirchen Telefon 43 7248 600 0 Telefax 43 7248 600 2513 e Mail info poettinger at Internet http www poettinger at PÖTTINGER Deutschland GmbH Verkaufs und Servicecenter Recke Steinbecker Strasse 15 D 49509 Recke Telefon 49 5453 9114 0 Telefax 49 5453 9114 14 e Mail recke poettinger at PÖTTINGER France S A R L 129 b la Chapelle F 68650 Le Bonhomme Tél 33 ...

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