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GB

Putting into oPeration

0700_GB-InBETrIEBnAhmE_511

Checking before operation

1.  Check that all safety equipment (coverings, casings, 

etc.) are in proper order and fitted in position on the 
trailer.

2.  Grease the trailer in accordance with the lubrication 

chart.  Check  the  gearing  for  tightness  and  the  oil 
level.

.  Check that tyres have the correct air pressure.
4.  Check that wheel nuts are sitting firmly.
5.  Ensure the correct p.t.o.-r.p.m..
6.  Make  the  electrical  connections  to  the  tractor  and 

check that they are correct. Take note of the tips in 
the operating manual!

7.  Carry out the following adaptions:

•  Drawbar height
•  Laying of brake cable
•  Install hand brake lever in the tractor cabin.

8.  Secure trailer using only the fixtures provided.
9.  Cut drive shaft to the correct length and check the 

function of the overload safety (see supplement).

10. Check the electronic unit function.
11. Connect hydraulic lines to tractor.

•  Check hydraulic hoses for damage and wear.
•  Ensure the correct connection.

12. All swivelling parts (tailgate, adjusting lever, etc.) must 

be secured against dangerous position changes.

1. Check parking brake and service brake functions.

Before starting work

a.  Before commencing work, the operator must be aware 

of all operating devices and functions. The learning 
of these is too late after having already commenced 
 operation!

b.  The vehicle is to be  tested for traffic and operating 

safety before each operation. 

c.  The danger of being crushed or cut exists in the Pick-

up, cutting unit, tailgate and upper extension areas. 
All persons must be shown out of these areas before 
activating  hydraulic  equipment  and  turning  on  the 
drive.

d.  Before driving the vehicle, the driver must ensure that 

nobody will be endangered and that no obstructions 
are present. If the driver is unable to see and have an 
overall view of the roadway directly behind the trailer, 
he must be guided by somebody while reversing.

e.  Observe the safety tips which are attached to the trailer. 

An explanation of what the individual graphic warning 
symbols mean can be found on page 5.

f.  Observe also the tips in the respective chapters and 

in the supplement to this operating manual.

Instruction!  

The following tips 

should make 

the trailer's 

operation easier 

for you. Detailled 

information for 

individual points 

can be found in 

the respective 

chapters in this 

operating manual.

Summary of Contents for BOSS L 22T

Page 1: ...our Votre Masch Nr Fgst Ident Nr 2 4 3 23 3 3 26 5 0AGE 4RADUCTION DE LA NOTICE D INSTRUCTIONS ORIGINALE Ihre Your Votre Masch Nr Fgst Ident Nr R Loader wagon 99 517 GB 80I 0 BOSS L 22 T Type 517 0245...

Page 2: ...damage is damage caused by a machine and not to it An excess of Euro 500 is provided for such a liabilioty In accordance with the laws of product liability entrepreneurial property damages are exclude...

Page 3: ...ected Note references in operating manual Fitting to tractor carried out hight of drawbar adjusted brake cable installed hand brake lever assembled in tractor cabin Please check X According to the pro...

Page 4: ...ohydraulic comfort operation Hydraulic connection 19 Installation and check of comfort operation 20 Functions 21 Trouble shooting 22 LOADING THE TRAILER Adjusting the pick up 23 Impact deflector adjus...

Page 5: ...service complies with all relevant safety and health requirements CE sign Meaning of warning signs Turn engine off when adjustment service and repair work is to be done 495 163 Wait until all machine...

Page 6: ...d Therelevant details are located on the right side of the trailer In addition observe the power limits of the tractor being used General safety tips for using the trailer Tips for travelling with the...

Page 7: ...gerous position changes 13 Check parking brake and service brake functions Before starting work a Before commencing work the operator must be aware of all operating devices and functions The learning...

Page 8: ...completely up Parking the implement Park the trailer on firm level ground If the ground is soft then the area where the support wheel is to stand must be appropriately increased using a suitable aid e...

Page 9: ...trailer to tractor The hydraulic cylinder piston must be completely inserted Twist nut 51 until clamp frame 52 is at rightangles about90 tosliprod G Theclamp can then be raised A slot is located in t...

Page 10: ...lamps 1 andunthreadthecablethrough the support 2 Shorten bowden cable covering see diagram to a point where trouble free cornering is still is possible Rethread cable and secure with cable clamps Chec...

Page 11: ...utting into operation Before putting the tractor or implement into operation check vehicle safety lights brake unit protective covering Pay attention to correct load distribution during operation Unco...

Page 12: ...ake care with tractors with a closed hydraulic system JOHN DEERE FORD Serie 40 SLE CASE MAGNUM CASE MAXXUM 1 Close the shut off valve position B 2 Dismount lever 7 and fit onto the shut off valve 11 H...

Page 13: ...into position II scraper floor drive 3 Engage or disengage the scraper floor drive with the control valve ST Rear operation 1 First shift the lever 61 into the OFF position 2 Put lever switch into po...

Page 14: ...on the trailer and the tractor are to be used simultaneously by more than one person A conscientiousarrangementshouldbemadebythose concerned before operation An example Danger of injury arises if a p...

Page 15: ...on Caution Close the selector valve 9 for pick up operation before uncoupling and bring the control valve S into lower or float position Operation error no 2 The wagon with hydraulic drawbar is couple...

Page 16: ...o be carried out only by specialized workshops Don t connect directly to ignition Don tconnectdirectlytobattery dangeroffireand ordamage of electrical equipment Establishing electric connection After...

Page 17: ...witching function opening the tailgate switch on the driving gear Pivoting drawbar 1 Lever on control panel in position A 2 Engage servo control ST on tractor Attention Do not engage pivoting drawbar...

Page 18: ...cock at rear of implement must be shifted to position B Loosen lock nut G Screw in screw H on valve Y2 Shift servo control ST on tractor to raising position Pivoting drawbar is then raised Screw out...

Page 19: ...w head is level with thesurface 6 ofthehydraulic block Tip If the tractor has a closed hydraulic system and the unit is operating in this position then the hydraulic oil will heat up particularly due...

Page 20: ...nd the tractor are to be used simultaneously by more than one person A conscientious arrangement should be made by those concerned before operation An example Danger of injury arises if a person stand...

Page 21: ...ting switch 15 Switch 15 pushed up A rear gate is released and opened Switch 27 pushed down B rear gate is lowered Persons to leave pivoting area Attention While lowering switch stays turned on After...

Page 22: ...imultane ously set the button in position Y5 Pivoting drawbar is then raised Screw out screw H and lock with nut G Lowering the dry forage extension Lever W in position DA Loosen lock nut G Screw in s...

Page 23: ...p and press from being unintentionally activated e g when lowering the Pick up while the p t o is running Safety tips Turn off the drive motor and take off the drive shaft when carrying out all adjust...

Page 24: ...emoval of a quick adjusting cutter unit 1 Swivel flap 47 up 2 Swivel cutter unit down and lift out of housing Maintenance Wellgroundcutterssaveenergyandprovide good cutting quality Caution Only grind...

Page 25: ...itself a little under its own weight Be aware of lever s A and support strut s jib range 4 Always hold lever A firmly when adjusting and manoeuvre extension slowly 5 Secure left support strut LS first...

Page 26: ...1 On the switch box in the tractor cabin move the lever to the E2 position or push the switch to position D 2 Actuate the control panel ST 3 The latching hooks are released and the tailgate swings au...

Page 27: ...45 N From there adjust the relieving spring tension Z accordingly Adjustments So that the opening and closing of the tail gate functions properly set the adjusting screws left and right according to t...

Page 28: ...l gate swings backwards when opening Unloading with raised top frame Unlock tubular frame to raise hook left and right into position A The tail gate and the tubular frame swing all the way to the top...

Page 29: ...switch press on cutter bar swings out automatically swing cutter bar in again Top up or replace oil Check chain tension Check chain tension regularly 5 to 8 mm play tighten if necessary Set drawbar t...

Page 30: ...d by the use of components and accessories that have not been supplied by us d Alterations and the use of auxiliary parts that are not permitted by the manufacturer render all liability invalid Asbest...

Page 31: ...clean and oil chain as well as lubricating free wheel Cam wheel Grease lubricating point L on head plate of the Pick up every 40 runs 55 Td46 91 6 Tyre pressure Press Regulation of drive chain tensio...

Page 32: ...f oil according to lubrication chart Cutter gears 0 25 l HD SAE 90 Hydraulic unit Caution Danger of injury or infection Under high pressure escaping fluids can penetrate the skin Therefore seek immedi...

Page 33: ...6 PR 3 00 200 Nm 10 0 80 12 8 PR 4 20 200 Nm 10 0 75 15 3 6 PR 3 10 200 Nm 10 0 75 15 3 8 PR 4 20 320 200 Nm 10 0 75 15 3 10 PR 5 20 320 200 Nm 11 5 80 15 3 8 PR 3 70 320 200 Nm 11 5 80 15 3 10 PR 4...

Page 34: ...517 BOSS L 28 T Type 524 Overall length 6300 mm 7540 mm Overall width 2220 mm 2220 mm Height with extension up 2800 mm 2820 mm Height with extension down 2060 mm 2080 mm Platform height 765 mm 705 mm...

Page 35: ...ansporting and unloading of roughage green forage silage and straw Any other uses outside of these are regarded as undefined The manufacturer takes no responsibility for any resulting damage which occ...

Page 36: ...GB Anhang Titelblatt _BA Allgemein GB Supplement...

Page 37: ...heap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed...

Page 38: ...bited a The transport of persons on the machine is not permitted b The machine may only be driven on public roads when in the position stipulated for road transport 7 Driving ability with auxiliary eq...

Page 39: ...on use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor To determine the actual length required hold the two halv...

Page 40: ...o protect the implement against damage Driving the right way will avoid triggering the clutch too often and thus causing unnecessary wear on it and the implement Lubricating interval 500 hrs Special l...

Page 41: ...plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to...

Page 42: ...UNIFARM 15W 30 GEAROIL GP 80W 90 GEAROIL GP 85W 140 MULTI PURPOSE GREASE H FIBRAX EP 370 NEBULA EP 1 GP GREASE GEAR OIL GX 80W 90 GEAR OIL GX 85W 140 ULTRAMAX HLP 32 46 68 SUPER TRAC FE 10W 30 ULTRAM...

Page 43: ...fter every 8 hours operation 20h after every 20 hours operation 40 F all 40 loads 80 F all 80 loads 1 J once a year 100 ha every 100 hectares FETT GREASE Number of grease nipples IV see supplement Lub...

Page 44: ...9900 Schmierpl 511 44 1 1 1 6 1 6 6 1 II L II L II L 5 II L 5 TD 55 99 06 hD SAE 0 1 0 Liter II L II L 1 1 2 1 1 II L 3 80 F 40 F 40 F 80 F 1 J 1 J 1...

Page 45: ...basic safety and health requirements of EEC Directions 98 37 IF APPLICABLE and to the other relevant EEC Directions __________________________________________________________________________ TITLE AN...

Page 46: ...randeringen van reeds geieverde machines kan worden afgeleid Technische gegevens maten en gewichten zijn niet bindend Vergissingen voorbehouden Nadruk of vertaling ook gedeeltelijk slechts met schrift...

Page 47: ...s P ttinger Maschinenfabrik Gesellschaft m b H A 4710 Grieskirchen Telefon 0043 0 72 48 600 0 Telefax 0043 0 72 48 600 511 e Mail landtechnik poettinger co at Internet http www poettinger co at Gebr P...

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