Porter-Cable CPL6025 Instruction Manual Download Page 1 | Manualshive

Page: 1 / 22

background image

1
2
3
...
»

Summary of Contents for CPL6025

Page 1: ... us to use thus equipment carefully reads and understands these mstruchons before sta_ng operations RtoP_scx_w Pow_ toOLS The Model and Sernal No plate IS located on the frame Record these numbers in the spaces below and retain for future reference Model NO Type Senal No Part NO D24938 103 1 ...

Page 2: ...e location of the nearest Autho rized Service Center for ordering repair parts and for warranty repairs When ordering repair parts from your local Authorized Service Center always give the following information Model number of your compressor Part number and description of the item you wish to purchase Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work IMPORTANT SAFETY INS...

Page 3: ...WAYS REMAIN IN ATTENDANCEWITH THE PRODUCT WRENIT IS OPERATING RISK OF BURSTING I_ A R TAN_ THEFOLLOWINGCONDITIONSCOULDLEADTOA WEAKENING OFTHETANK AND RESULT INA VIOLENTTANKEXPLOSIONAND COULD CAUSEPROPERTYDAMAGEOR SERIOUS INJURY I 2 3 4 WHAT CAN HAPPEN FAILURE TO PROPERLY DRAIN CON DENSED WATER FROM THE TANK CAUSING RUST AND THINNING OF THE STEEL TANK MODIFICATIONS OR ATI EMPTED REPAIRS TO THE TANK...

Page 4: ...S AWAY FROM AREA OF OPERATION NEVER INHALE AIR FROM THE COMPRESSOR EITHER DIRECTLY OR FROM A BREATHING DEVICE CONNECTED TO THE COMPRESSOR WORK IN AN AREA WITH GOOD CROSS VENTILATION READ AND FOLLOW THE SAFETY INSTRUCTIONS PROVIDED ON THE LABEL OR SAFETY DATA SHEETS FOR THE MATERIAL YOU ARE SPRAYING USE A NIOSH MSHA APPROVED RESPIRATOR DESIGNED FOR USE WITH YOUR SPECIFIC APPLICATION RISK OF ELECTRI...

Page 5: ...UTES AFTER OPERATION DO NOT REACH AROUND PROTECTIVE SHROUDS OR ATTEMPT MAINTENANCE UNTIL UNIT HAS BEEN ALLOWED TO COOL RISK OF FALLING WHAT CAN HAPPEN I HOW TO PREVENT IT A PORTABLE COMPRESSOR CAN FALL FROM A I ALWAYS OPERATE COMPRESSOR IN A STABLE TABLE WORKBENCH OR ROOF CAUSING SECURE POSITION TO PREVENT ACCIDENTAL DAMAGE TO THE COMPRESSOR AND COULD MOVEMENT OF THE UNIT NEVER OPERATE RESULT IN S...

Page 6: ...ters Laboratories Standards for Safety DUTY CYCLE Porter Cable air compressors should be operated on not more than a 50 duty cycle This means an air compressor that pumps air more than 50 of one hour is considered misuse because the air compressor is undersized for the required air demand Maximum compressor pumping time per hour is 30 minutes SPECIFICATIONS Model No CPL6025 Horsepower Peak 6 0 Bor...

Page 7: ...o automaticallyreleasecompressedair from the compressor head and the outtettube when the air compressor reaches cut out pressureor is shutoft The oreasuro release valveallowsthe motor to restartfreely When the motor etODSrunnino air willbe heard eecaDino from thisvalvefor a few seconds No air shouldbe heard leekinewhen the motor is runnino or continuous leekinoafter unit reachescut out Dressure Pr...

Page 8: ...D DOWN STAIRS OR STEPS THE UNIT MUST BE LIFTED OR PUSHED UP A RAMP DO NOT LIFT THE UNIT BY THE MANIFOLD ASSEMBLY THE UNIT CAN BE DAMAGED 1 Submerge handle grip into warm soapy water to make installationeasier Remove handle grip from soapy water and slide onto handle 2 Insert the open end of the handle under the saddle Fig 3 Before attaching handle you may have to pull the open ends of the handle a...

Page 9: ...e heat is excessive When locating the compressor outside make surethere is a minimum of 12 inches on each side of the compressor The unit requires fresh air flow for proper cooling DO NOT ALLOW THE COMPRESSOR TO GET WET Lubrication and Oil Fig 7 Multi Viscosity motor oils like lOW 30 should not be used in an air compressor They leave carbon deposits on cdtical components thus R_lucing performance ...

Page 10: ...size is 12 gauge AWG Wire size increases as gauge number decreases 10 AWG and 8 AWG may also be used DO NOT USE 14 AWG or 16 AWG Voltage and Circuit Protection Refer to your Parfs Manual for voltage and circuitprotection requirements of your compressor Use onlya fuse or circuitbreakerthat is the same ratingas the branch circuiton whichthe air compressoris operated If the compressor is connected to...

Page 11: ...g 8 DO NOT USE AN ADAPTER Inspect the plug and cord before each use Do not use if there are signsof damage I_ _ Improper grounding can result in electrical shockZ Do not modify the plugthat has been provided If it does net fit the available outlet the correct outlet should be installed by a qualified electrician If repairing or replacing cord or plug the grounding wire must be kept separate from t...

Page 12: ...er is set to OFF and the air regulator is closed 2 Attach hose and accessories TOO MUCH AIR PRESSURE CAUSES A HAZARDOUS RISK OF BURSTING CHECK THE MANUFACTURER S MAXIMUM PRESSURE RATING FOR AIR TOOLS AND ACCESSORIES THE REGULATOR OUTLET PRESSURE MUST NEVER EXCEED THE MAXIMUM PRESSURE RATING 3 Turn the ON AUTO lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches...

Page 13: ...ecks Routine Maintenance Schedule Daily 1 Pull ring on safety valve allowing air to bleed from the tank untiltank pressure is approximately 20 psi Release safety valve ring 2 Check oil level Add if necessary 3 Drain water from the air tank any moisture separators or transformers 4 Check for any unusual noise and or vibration 5 Manually check safety valve to make sure of proper operation 6 Inspect ...

Page 14: ...eck Valve Inspection and Replacement Remove and inspect the check valve at least once a year or more often ifthe compressor is heavily used Moisture and other contaminants in the hot compressed air will cause an accumulation of a carbon like residue on the working parts If the valve has heavy carbon build up it should be replaced Use the following procedure to inspect clean or replace the check va...

Page 15: ...SION PRESSURE SWITCH OPERATION IS RELATED TO MOTOR HP TANK RATING AND SAFETY VALVE SE rFING DO NOT A n EMPT TO ADJUST REMOVE OR DEFEAT THE PRESSURE SWITCH OR CHANGF JMODIFY ANY PRESSURE CONTROL RELATED DEVICE IF REPLACEMENT IS NECESSARY THE SAME RATED SWITCH MUST BE USED CONTACT AN AUTHORIZED SERVICE CENTER FOR REPLACEMENT Motor Overload Protector Reset Fig 9 The motor has a manual thermal overloa...

Page 16: ... IF INHALED ALWAYS OBSERVE THE SOLVENT MANUFACTURER S SAFETY INSTRUCTIONS AND WARNINGS 4 Clean carbon deposits in head cavities and valve plates with lacquer thinner or other suitable solvent 5 Clean the intake and exhaust valves with lacquer thinner or other suitable solvent Inspect valves replace if necessary NOTE DO not use gasket cement on any gasket surface as this may clog compressor valve c...

Page 17: ...heck to see if the pin in the bottom of the pressure release valve is stuck If it does not move freely replace the valve Pressure switch cut out too Return the unit to an Authorized high Warranty Service Center to check remove or replace switch Air leaks at fittings Tube fittings are net tight Tighten fittings where air can be enough heard escaping Check fittings with soapy water solution DO NOT O...

Page 18: ...alve manually by pulling on ring if valve still leaks it must be replaced Remove and clean or replace Torque pulley set screw Maintain prescribed oil level Add oil Torque screw 15 20 ft Ibs Check screws Torque as required 15 20 ft Ibs Tighten wing nut until it contacts the washer plus one more turn Adjust belt tension see Belt Replacement Remove the head and valve plate Clean the valve plate and t...

Page 19: ...ure drops below cut in pressure of pressure switch Remove and clean or replace DO NOT OVER TIGHTEN Check widng connection inside ressure switch and motor terminal box area 1 Check fuse box for blown fuse and replace it necessary Reset circuit breaker Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit 2 Check for proper fuse only time dela...

Page 20: ...instructions See Belt Adjustment or Replacement section in this manual Check for worn keyway or pulley bore Also check for bent motor shaft Replace parts if necessary Motor pulley and flywheel must be in line within 1 32 See Pulley and Flywheel Alignment section in this manual Adjust belt tension See Belt Replacement section in this manual Add oil to top of fill hole in base If there is an excessi...

Page 21: ...en _ spray painUng PLUMBING COMPONENTS _2_ CONNECTORS CcmrH_ts components that have similar NPT thread_ Male or Female ADAPTERS Combines components that have different NPT threads Male or Female 360 SWIVEL CONNECTOR _ FITTING Ideal for branching air Ilne_ INLINE VALVE On Off vsiv_ Controlssir Eliminates hose twist and improves tool handling flow not air pressure HOSE 3 8 I D HOSE 1 4 COIL HOSE Ide...

Page 22: ...contaminants Expendable items that become worn dudng normal use such as drain valves fuses filters belts air cleaners spark plugs engine oil and pump oil Cosmetic defects that do not interfere with tool functionality Freight costs from customer to Porter Cable Repair and transportation costs of products or parts determined not to be defective ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR...

Reviews:

No comments

Related manuals for CPL6025

Brand: KAESER Pages: 208

Brand: Danfoss Pages: 24

Brand: Truper Pages: 20

Brand: EINHELL Pages: 205

YCAS0250-0440 60 HZ

Brand: York Pages: 9

Brand: Husky Pages: 30

Brand: Campbell Hausfeld Pages: 24

Brand: AirMan Pages: 102

Brand: EKOM Pages: 78

Brand: EKOM Pages: 104

Brand: EKOM Pages: 108

Brand: EKOM Pages: 136

Brand: Schmalz Pages: 68

Brand: Durr Dental Pages: 27

LOMBARDINI AB598

Brand: Kohler Pages: 100

Brand: Doss Pages: 4

Brand: Faller Pages: 12

Brand: Stenhoj Pages: 31

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands