Porsche 996 TT, Repair Manual

Page: 1283 / 2099

2. Remove nut −A− on input and output shaft.
3. Unscrew clamping screw from shift forks −B− .
4. Remove fixed gearwheel for reverse gear (no. 34 in overview) from the input shaft using the puller and
special tool pressure pieces 9656 . When doing so, pull off bearing inner race (no. 33 in overview).
5. Remove spacer sleeve (no. 35 in overview) from the input shaft.
6. Remove loose gearwheel for reverse gear (no. 5 in overview) with needle−roller bearing (no. 7 in
overview) from the output shaft using the puller. When doing so, also pull off the
cylindrical−roller bearing (no. 3 in overview) and thrust plate (no. 4 in overview).
7. Push complete gear set forwards onto output shaft using two mounting levers 1 − 2 cm.
8. Push gear set back behind the bearing inner race (no. 8 in overview) and remove bearing inner race
using the puller. If necessary, press the bearing inner race forwards again with the mounting lever.
9. Open up shift fork and remove complete
synchonization.
10. Remove fixed gear wheel, 5th gear (no. 36 in overview) and the spacer sleeve (no. 35 in overview).
11. Remove loose gearwheel, 5th gear (no. 17 in overview) with needle−roller bearing (no. 19 in overview).
12. Remove bearing inner race (no. 20 in overview) using the puller.
13. Open up shift fork and remove complete synchonization.
14. Remove loose gearwheel, 6th gear (no. 28 in overview) with needle−roller bearing (no. 29 in overview).
15. Press the bearing inner race (no. 30 in overview) forwards with the mounting lever and remove using the
puller.
16. Remove thrust plate (no. 31 in overview).
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Removing gear housing
1. Remove transmission cover.
2. Disassemble front gear set.
3. Unscrew fastening screws between the gear housing and the transmission.
4. Unscrew plug screw −A− and remove the spring with locking pins.
einordnung
Removing gear housing 1220