POP NUT PNT800A Maintenance Manual Download Page 1 | Manualshive

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POP

NUT

™

Tool

PNT800A

Maintenance Manual

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Summary of Contents for PNT800A

Page 1: ...POP NUT Tool PNT800A Maintenance Manual...

Page 2: ...Parts List 10 Tool Setup 12 Mandrel and Nosepiece installation 13 Basic Tool Operation 14 Mandrel Nosepiece Adjustment 14 Tool Operation 15 Setting Tool Stroke 17 Stroke Adjustment 17 Stroke Setting f...

Page 3: ...blind rivet nuts that can be fastened using this tool The Nosepiece and Mandrel must be changed to fit some sizes of POP NUT See Table 5 Mandrel and Nosepiece Requirements table in the Specification s...

Page 4: ...ervals 5 Only use genuine Emhart Teknologies parts for tool maintenance and repair 6 Do not operate the tool with the Nose Housing removed 7 Keep fingers away from the front of the tool when connectin...

Page 5: ...Setting capacity See Table 1 POP NUT blind rivet nut range Tool Noise Level LAeq T 72 7 dB A LWA 77 6 dB A LPeak 106 3 dB C Tool Vibration Level 0 42 m s 2 Time to 2 5 m s 2 24hrs EAV Figure 1 Tool D...

Page 6: ...ol 1 PNT600 132 Hook 1 PNT600 133 Hex wrench 1 5 mm 1 DPN907 006 Cap screw M4 X 20 1 DPN277 179 POP NUT Mandrel Release 1 FG2245 Operating Instructions 1 FG2244 Maintenance Manual 1 FG2222 Warranty Ca...

Page 7: ...600 01 420 20 5 16 18 PNT800A 518R PNT600 02 8 8 1 PNT600 01 518R 5 16 18 3 8 16 PNT800A 616R PNT600 02 10 10 1 PNT600 01 616R 3 8 16 Piloted Nosepiece Mandrel Thin Wall TK TL TH POP NUT Thread size P...

Page 8: ...Page 8 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 PNT800A Diagram These items require Loctite 242 adhesive...

Page 9: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 9...

Page 10: ...PNT600 33A Joint Adapter 3 34 PNT600 34 Truss Head Screw 3 35 DPN900 035 O Ring 1 36 DPN277 008 Sleeve Upper 1 37 DPN900 036 O Ring 1 38 DPN277 009 Handle 1 Item Part No Description Qty 39 PNT600 39...

Page 11: ...or Case End 1 105 PNT600 105 Washer 1 106 DPN900 044 O Ring 1 107 PNT600 107 O Ring Holder 1 108 DPN900 045 O Ring 1 109 DPN902 002 Retaining Ring 1 110 PNT600 110 Casing 1 Item Part No Description Qt...

Page 12: ...and the Air Hose within 3m 6 ft of the tool 5 Adjust the air pressure supply and oil drip volume of the lubricator Air Pressure 0 5 0 6 MPa 72 5 87 psi Oil drip volume 1 2 drops 20 nuts fastened Figur...

Page 13: ...N277 185 1 Disconnect the Air Supply 2 Select the correct Mandrel and Nosepiece according to Table 5 3 Remove the Nose Housing from the tool to expose the Mandrel and Spin Pull Head Case 4 Pull the Lo...

Page 14: ...e lock nut on the tool and thread the Nosepiece all the way into the Nose Housing 3 Thread the desired POP NUT onto the tool Open End POP NUTs a Thread the insert onto the mandrel until the Mandrel ex...

Page 15: ...d the Nosepiece Figure 8 Loading the POP NUT onto tool Installing the POP NUT into the work piece 1 With the POP NUT mounted on the Mandrel insert it perpendicularly into the hole of the work piece 2...

Page 16: ...e Control Knob 2 While holding the Control Knob press and hold the trigger This will cause the Mandrel to spin counter clockwise and unthread the insert 3 When fully unthreaded release the trigger To...

Page 17: ...to the value of E as determined by the stroke formula below or from the POP NUT charts 3 Adjust the stroke by turning the Control Knob turn 0 2mm a Clockwise to decrease stroke b Counter clockwise to...

Page 18: ...th the proper thickness 3 Measure the value of S Min and compare to the formula result Table 6 Stroke Formula for Standard POP NUTs Stroke Formulas mm Thread Size S Max S Min E M3X0 5 1 2 N t S Max 0...

Page 19: ...t piece with the proper thickness 3 Measure the IL value after insertion and compare to the desired value Figure 12 IL Measurement IF THEN IL Measured IL Desired Increase stroke See Stroke Adjustment...

Page 20: ...lace if bent or broken Recharge hydraulics Loss of Stroke See Recharging Hydraulics Clean Lube Mandrel Clean and Lube the Mandrel every 50 sets o Over time debris can stick to the Mandrel reducing its...

Page 21: ...ly remove the Chamber from the tool 5 Remove the Air Piston Assembly and the Tube Figure 15 Removing the Chamber and Air Piston Assembly 6 Dispose of the old hydraulic oil in a proper waste oil contai...

Page 22: ...nto the tube insertion holes in the Air Piston Assembly and the Handle Lower 13 Replace the Chamber and the four 4 truss head machine screws and tighten 14 Place the tool on its side so that the Fill...

Page 23: ...ngage the tool from the workpiece using the Control Knob Tool Operation The insert threads have been damaged due to high setting force Disengage the tooll from the work piece Adjust the setting force...

Page 24: ...tting Force Adjustment Tool Setup Mandrel and Nosepiece installation The Mandrel is damaged and or broken Tool is not perpendicular to the work piece during installation Review the proper operating pr...

Page 25: ...ately Do not induce vomiting EYES Flush with clear water for 15 minutes or until irritation subsides If irritation persists consult a physician Fire FLASH POINT COC 400 F Cool exposed containers with...

Page 26: ...is necessary unless large quantities of product are ingested However get medical attention EYES Flush with water If irritation occurs get medical attention Fire FLASH POINT 390 F 198 9 C Material wil...

Page 27: ...ds EN 292 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC...

Page 28: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 3...

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