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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 
POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 

1of 29

 

DOCUMENT NBR. : 

PED-010 

REVISION:  

1 

EFFECTIVE 
DATE: 

08-24-2004 

 

 

POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO 

ELECTRO-SUBMERSIBLE PUMP 

 
 

 

 

 

PUMP TYPE:   

 

 

 

TBM 200 LH ( 8" ) TYPE (         ) 

 

 
   POLARIS 

PART 

NBR.: 

   700.200.05. 

 

   

 
   HP 

/ 

V 

/ 

Hz 

/ 

Poles: 

   /  / /  

 
 

 

 

INSULATION:   

 

 

F 

 H   SUPER 

H   

 

 

 

 

   EXPLOSION 

PROOF: 

  Y  N   

 

 

 

 

 

 

 

 

 

 

 

 

EQUIPMENT OPTIONS: 

 
 

 

 

POWER CABLE: 

 

 

ADDITIONAL                 (FEET) 

 

 

 

 

   VITON 

MOTOR 

O-RINGS 

   

 
   VITON 

SEAL 

ELASTOMERS 

   

 

 

 

 
“SEAL GUARD” 

 

 

 

 
   “SLURRY 

BOSS” 

    

 

 

 

 

   “MOTOR 

SENTRY” 

    

 
   SS 

MOTOR 

FLANGE 

    

 

 

 

 

 

 

 

COAL TAR EPOXY 

 

 

 

 

 

 

 
 
PUMP SERIAL NUMBER: 

 

 

 

 

 

 

 

 

 

 

 

DATE:   

 

 

 

 

 

 

 

 

 

 

  CUSTOMER:   

 

 

 

 

 

 

 

 

 

   CUSTOMER 

P.O. 

NBR.  

 

 

 

 

 

 

 

 
   SHIPPED 

TO:   

 

 

 

 

 

 

 

 

 

Summary of Contents for TBM 200 LH Series

Page 1: ...0 LH 8 TYPE PHO PBO PVO ELECTRO SUBMERSIBLE PUMP PUMP TYPE TBM 200 LH 8 TYPE POLARIS PART NBR 700 200 05 HP V Hz Poles INSULATION F H SUPER H EXPLOSION PROOF Y N EQUIPMENT OPTIONS POWER CABLE ADDITION...

Page 2: ...E 4 2 3 SPARE PARTS STORAGE 4 3 HANDLING 4 4 MECHANICAL SEAL INSPECTION 4 5 PUMP SET UP MOUNTING 4 5 1 CABLE AND CHAIN SUSPENSION 4 5 2 OPTIONAL LIFTING SUSPENSION BAIL MOUNTING 4 5 3 FLOOR MOUNTING 4...

Page 3: ...uction Strainer 7 2 TBM 200 LH Type PBO Open Suction Strainer Solids Mixer Attachment 7 3 TBM 200 LH Type PVO Open Suction Strainer Shredder Attachment SECTION 8 0 APPENDIX 8 1 PUMP GENERAL ARRANGEMEN...

Page 4: ...are designed to operate completely submersed in liquids with pH values from 6 14 and temperatures not exceeding 40 C 104 F Higher temperatures and or dry running applications will require H or Super...

Page 5: ...relating to the performance of the product or the warranties hereunder shall be strictly limited to the contract price for the product In no event shall Seller be liable for any incidental or conseque...

Page 6: ...ercise good judgment and proper safety practices to avoid damage to the equipment and surroundings and to avoid personal injury The instructions in this manual are intended for personnel with a genera...

Page 7: ...se the following procedures must be adhered to in order for POLARIS PUMPS to extend the normal warranties Notify POLARIS PUMPS that the equipment is to be stored and that the storage procedures will b...

Page 8: ...inal sealed containers The long term storage of elastomer rubber parts must be given consideration since elastomers may have a short shelf live under certain circumstances 4 3 HANDLING Use care when m...

Page 9: ...NSION BAIL MOUNTING Optional lifting bails are available for all pumps of SERIES TBM for applications where a single lifting cable or chain is preferred 4 5 3 FLOOR MOUNTING When Pumps are operated re...

Page 10: ...can cause the seal faces to crack due to thermal shock once the sump water level rises back and quenches the hot seal faces Refer to the general arrangement drawing of your pump Section 8 0 for the m...

Page 11: ...ble for possible cuts and tears 5 2 MOISTURE SENSOR RELAY Failure to install operate the specified Motor Moisture Detection Relay and not connecting the thermal over load wiring will void your Warrant...

Page 12: ...properly grounded CONTROL SYSTEM Double check that all control equipment is powered up and operational CABLES Inspect both power and control cables for visual damage such as cuts and tears in the jack...

Page 13: ...ware of the mixture characteristics for your specific application It is important that you maintain a pipeline velocity above the critical settling velocity of the solids mixture being pumped to preve...

Page 14: ...ur pump in environments subject to below freezing temperatures 1 After the pump has been shut down completely drain wet end water jacket and piping Failure to do so will result in serious damage to yo...

Page 15: ...ommended safety procedures The following Checklist is designed to aid in identifying possible faults assuming the pump has been in operation and functioned previously All activities related to the ele...

Page 16: ...this is the case some oversized material or other debris may have jammed the impeller solids mixer or shredder CAUTION Disconnect and lock out the main power supply before working in the intake area o...

Page 17: ...Check that the impeller and casing are not worn and need to be replaced Check the impeller running clearance and adjust as required Check for faults in the level control equipment Clean and inspect th...

Page 18: ...open and operable and the discharge line and valves are not clogged Check your system head requirement The pump flow will reduce if the point of discharge has been raised or additional piping has bee...

Page 19: ...that the tapped hole in the end of the shaft and the key seat are free of any shavings and dirt Prior to the physical assembly of the wet end familiarize yourself with all of the components and the a...

Page 20: ...r Cap Item 107 and the same into the impeller bore lining up the groove in the cap face with the key Position O Ring Item 062 1 onto the Impeller Lock Screw Item 040 3 apply Locktite and insert into t...

Page 21: ......

Page 22: ...50 A4 70 040 4 040 084 00 00070 16 FASTENER WASHER LOCK DIN 127B M16 061 1 061 200 05 00252 1 KIT GASKET GYLON 3500 060 1 060 101 05 00232 1 GASKET IMPELLER FRAME 320 TY 360 TYS PHO PBO PVO GYLON 3500...

Page 23: ...ly Locktite and insert into the shaft end and tighten Refer to Appendix 8 4 for Impeller Lock Screw Torque and Procedure Apply Never Seize to the adapter thread and screw on the Shaft Extension Item 1...

Page 24: ......

Page 25: ...LLER FRAME 320 TY 360 TYS PHO PBO PVO GYLON 3500 031 B0044 060 2 060 101 05 00233 1 GASKET FLINGER FRAME 320 TY 360 TYS PHO PBO PVO GYLON 3500 031 B0044 061 2 061 200 05 00253 1 KIT GASKET BLUE GARD 0...

Page 26: ...for Impeller Lock Screw Torque and Procedure Apply Never Seize to the adapter thread and screw on the Shaft Extension Item 109 Tighten the shaft extension via the wrench flats on the outboard end Pos...

Page 27: ......

Page 28: ...0 031 B0044 060 2 060 101 05 00233 1 GASKET FLINGER FRAME 320 TY 360 TYS PHO PBO PVO GYLON 3500 031 B0044 061 2 061 200 05 00253 1 KIT GASKET BLUE GARD 060 3 060 102 05 00234 4 GASKET CASING TBM200LH...

Page 29: ...R TBM 200 LH 75 100 125 HP MOTOR 8 1 1 PUMP PERFORMANCE CURVE TYPE PHO 8 1 2 PUMP PERFORMANCE CURVE TYPE PBO 8 1 3 PUMP PERFORMANCE CURVE TYPE PVO 8 2 RELIANCE ELECTRIC Application Installation Operat...

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Page 35: ...Solutions You Can Trust...

Page 36: ...EMENT SEAL CROSS REFERENCE 9 STANDARD REPLACEMENT O RING CROSS REFERENCE 9 STANDARD REPLACEMENT SNAP RING CROSS REFERENCE 10 1 0 1 Copyright Reliance Electric Industrial Company 1996 Revisions to this...

Page 37: ...temperatures exceed 280 C These motors are listed for Class I Group D only Reliance Electric stocks common ratings through 100 HP continuous duty submerged in liquid 15 minutes duty in air at namepla...

Page 38: ...2 3 3 0 1 1 3 2 0 2...

Page 39: ...THOD USE SPREADER BAR 4 45 MAX 692 FF Surface temperature of motor enclosure may reach temperatures which can cause discomfort or injury to personnel acci dentally coming into contact with hot sur fac...

Page 40: ...MAY CAUSE BODILY INJURY FOR ASSIS TANCE CONTACT A RELIANCE OFFICE 4 Hardware All hardware is stainless steel and should be replaced with the same type 5 If the Conduit Connection is used a corrosion...

Page 41: ...d reconnect to desired voltage as shown on connection diagram inside the cable connector 4 Insulate connectors with 4824 13 AU heat shrinkable plastic If the 4824 13 AU shrink able plastic is not avai...

Page 42: ...ush Amperes 110 120 3 0 30 220 240 1 5 15 440 480 0 75 7 5 550 600 0 6 6 0 FIGURE 2 TYPICAL THERMAL PROTECTOR WIRING DIAGRAM MOISTURE DETECTION SYSTEM MOISTURE SENSING PROBES Reliance Submersible Pump...

Page 43: ...0 0 0 2 0 2 0 2 0 0 2 0 1 2 0 2 0 2...

Page 44: ...gnal device may be audible bell buzzer horn or siren or visible incandescent or neon lamp or both a signal device of your choice may be obtained from your local electrical supply house It is recommend...

Page 45: ...at Spring Code No b c d e f g h k m 2 2 1 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 1 2 2 2 2 2 2 1 2 2 2 2 2 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 STANDARD REPLACEMENT O RING CROSS REFERENCE Part No 4219...

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Page 48: ...2 1 1 I Im mp pe el ll le er r I In ns st ta al ll la at ti io on n Clean all parts prior to impeller installation Apply Never Seize or similar to Impeller bore Shaft and Key Install Impeller onto Sh...

Page 49: ...ngth Stud Lock Grade or equivalent 2 2 4 4 L Lo oc ck k S Sc cr re ew w I In ns st ta al ll la at ti io on n ion Align and insert the Impeller Cap or Shaft Adapter into the Impeller Counter Bore Inser...

Page 50: ...70 316L and 8 8 for Sizes M4 to M20 2 0 METHOD ASSEMBLY TORQUE ASSEMBLY PRE LOAD TIGHTENING TORQUE ASSEMBLY PRE LOAD SIZE CLASS Nm lb ft lb in kN lbf M4 2 20 1 622 19 46 2 73 612 23 M5 4 20 3 097 37...

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