Polaris Sportsman XP 1000 S 2020 Owner'S Manual For Maintenance And Safety Download Page 120

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TESTING

• If the test fails, fully charge the battery.
• If the battery is too low to accept a charge, see the AGM Battery Charging -

Deeply Discharged (Below 3 Volts) procedure in the Service Manual.

• Proper load testing of the battery requires special equipment and can be

performed by your dealer.

LOW MAINTENANCE BATTERY BEST PRACTICES

Some Polaris ORV models include either a Lead Acid or Absorbed Glass Mat
(AGM) Low Maintenance battery. See the Service Manual for procedures on
how to charge, maintain, and test a Lead Acid or AGM Low Maintenance battery.

NOTICE

Using a new battery that has not been fully charged can damage the battery

and result in a shorter life. It can also hinder vehicle performance.

LEAD ACID LOW MAINTENANCE BATTERY

CHARGING

• The battery must be fully charged before use or battery life will be significantly

reduced by 10-30% of the battery's full potential.

• Nominal voltage is 12.6 to 12.8 Volts when fully charged. If the voltage falls

below 12.5V, charge it immediately, or the battery service life and vehicle
performance may be affected.

• Polaris recommends using a BatteryMINDer® 12V 1.5 AMP Convertible (

2830511

) charger (or a similar charger), which can be ordered through your

normal parts channel.

• Charge the battery with a charging output no larger than 10% of the battery’s

amp-hour rating.

MAINTENANCE

• Recharge the battery to its full capacity every 30 to 60 days.
• If the battery is stored or used in a partially charged condition, hard crystal

sulfation will form on the plates, reducing the efficiency and service life of the
battery.

• Never add electrolyte or distilled water to the battery. Doing so will damage

the case and shorten the life of the battery.

• Store the battery in the vehicle with the cables disconnected, or store the

battery in a cool / dry location. Batteries will self discharge more rapidly when
stored in extreme temperatures.

118

MAINTENANCE

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Summary of Contents for Sportsman XP 1000 S 2020

Page 1: ...and Safety SCRAMBLER XP 1000 S Read this manual carefully It contains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age Downloaded fro...

Page 2: ...service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle WARNING Rea...

Page 3: ...2020 Owner s Manual Scrambler XP 1000 S Downloaded from ManualsNet com search engine...

Page 4: ...sult between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for...

Page 5: ...vehicles Low emission vehicles LEVs RANGER utility vehicles POLARIS PRO XD work vehicles SLINGSHOT three wheel motorcycles RZR sport vehicles GEM vehicles INDIAN motorcycles POLARIS POWER generators...

Page 6: ...4 WELCOME Downloaded from ManualsNet com search engine...

Page 7: ...res and Controls 27 Operation 57 Winch Guide 75 Emission Control Systems 85 Maintenance 87 Specifications 127 POLARIS Products 131 Troubleshooting 133 Warranty 137 Maintenance Log 145 5 Downloaded fro...

Page 8: ...6 Downloaded from ManualsNet com search engine...

Page 9: ...es if you fail to take proper precautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating a POLARIS ATV Keep this manual with the ATV Neve...

Page 10: ...ous situation which if not avoided COULD result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result in minor to moderate injury NOTICE NOTICE p...

Page 11: ...experience or physique Ability of the worker to reproduce typical work during measurements Environmental factors such as ambient noise or temperature VEHICLE IDENTIFICATION NUMBERS The vehicle identi...

Page 12: ...10 Downloaded from ManualsNet com search engine...

Page 13: ...ur dealer or local law enforcement agencies for information about safety training A POLARIS ATV is an off road vehicle Familiarize yourself with all laws and regulations concerning the operation of th...

Page 14: ...owed by the distinguishing number of the country which has granted approval The approval number and serial number will also be displayed on the label EYE PROTECTION Do not depend on eyeglasses or sung...

Page 15: ...read and understand the owner s manual and all warning and instruction labels before operating the vehicle All operators should review the safety DVD provided with this vehicle and take a ROHVA train...

Page 16: ...nstruction could lead to serious burn injuries or death Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored Do not overfill the tan...

Page 17: ...street road or highway including dirt and gravel roads unless designated for off highway use OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator s risk of l...

Page 18: ...ution when operating on hills Always follow proper procedures for hill climbing as described in this owner s manual See the New Operator Driving Procedures section for details DESCENDING HILLS IMPROPE...

Page 19: ...opped Dismount on the uphill side of the vehicle or on the left if the vehicle is pointing straight uphill Have a passenger dismount first then the operator may dismount Turn the ATV around and remoun...

Page 20: ...slowly and use extra caution when operating on unfamiliar terrain Always be alert to changing terrain conditions IMPROPER TIRE MAINTENANCE Operating this vehicle with improper tires or with improper...

Page 21: ...roper procedures for operating on slippery surfaces as described in this owner s manual See the New Operator Driving Procedures section for details OPERATING A DAMAGED VEHICLE CAUTION Operating a dama...

Page 22: ...ether with any other vehicles in your party Always check with local authorities and residents to confirm ice conditions and thickness over your entire route Vehicle operators assume all risk associate...

Page 23: ...e operation when used as directed Modifications to your vehicle may negatively impact vehicle stability Failure of critical machine components may result from operation with any modifications especial...

Page 24: ...emperature of surrounding surfaces including trailer surfaces e g trailer hitch trailer tongue trailer walls etc To reduce the risk of inhaling exhaust gases and to avoid risk of burn or injury shut o...

Page 25: ...the labels on the vehicle If an informational or graphic label becomes illegible or comes off contact your POLARIS dealer to purchase a replacement Replacement safety labels are provided by POLARIS a...

Page 26: ...your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper...

Page 27: ...11 kg Rear 50 lbs 23 kg 4X4 AWD CAUTION CAUTION Do not push switch to engage 4X4 AWD if the rear wheels are spinning This may cause severe drive shaft and clutch damage NO PASSENGER WARNING WARNING N...

Page 28: ...o loss of control resulting in severe injury or death Do not activate override while throttle is engaged Always apply throttle gradually while in reverse CLUTCH COVER WARNING WARNING Moving parts haza...

Page 29: ...key can be removed from the switch when it is in the OFF position OFF Turn the key to the OFF position to stop the engine Electrical circuits are off RUN Turn the key the RUN position to activate elec...

Page 30: ...y or death Always release the throttle before pressing the override button This vehicle is equipped with a reverse speed limiter system To gain additional wheel speed while backing release the throttl...

Page 31: ...r operation of the throttle system can result in an accident if the throttle lever sticks during operation Always check the lever for free movement and return before starting the engine Also check occ...

Page 32: ...rear brakes These brakes are hydraulically activated disc type brakes that are activated by only one lever Always test brake lever travel and master cylinder fluid level before riding When squeezed t...

Page 33: ...lock 4 Release the brake lever 5 To release the parking brake lock squeeze and release the brake lever It will return to its unlocked position The parking brake may relax if left on for a long period...

Page 34: ...t in an accident After opening a bottle of brake fluid always discard any unused portion Check the brake fluid in the master cylinder before each ride 1 Position the ATV on a level surface 2 Position...

Page 35: ...a backup for the main brake system Should the main system fail use the auxiliary foot brake q The auxiliary foot brake is located on the inside of the right footrest Operate this brake with your righ...

Page 36: ...ow forward gear when pulling a heavy load at less than seven miles per hour for extended periods and when operating uphill at a slow speed FUEL CAP NOTICE Never use fuel blends with more than 10 ethan...

Page 37: ...edge in the tabs then push the rack downward and secure the latches Access the following components in the front compartment Radiator cap Brake fluid reservoir Battery Coolant recovery bottle cap Ele...

Page 38: ...y engages 4X4 when operating in reverse if the switch is set to either 4X4 position 2X4 MODE When the switch is on 2X4 the ATV is in two wheel drive at all times ENGAGING 4X4 The 4X4 switch may be tur...

Page 39: ...ogrammable service hour interval ground speed or engine RPM e Display Area 1 This area displays engine RPM ground speed or coolant temperature r Fuel Gauge The segments of the fuel gauge show the leve...

Page 40: ...eated engine If the indicator flashes a severe overheating condition exists r Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position t Helmet Seat...

Page 41: ...rea 1 This area displays engine RPM ground speed or coolant temperature 3 Display Area 2 This area displays odometer trip meter trip meter 2 voltage engine temperature engine hour meter programmable s...

Page 42: ...REA 1 Pressing the MODE button will change the information displayed in Area 1 q Speed Engine Temperature RPM Ambient Temperature Optional 40 FEATURES AND CONTROLS Downloaded from ManualsNet com searc...

Page 43: ...2 Toggle the Up Down buttons to change the information displayed in Area 2 w Odometer Engine Temperature Trip 1 Ambient Temperature Optional 41 FEATURES AND CONTROLS Downloaded from ManualsNet com se...

Page 44: ...Trip 2 RPM Voltage Speed Engine Hours Service Hours 42 FEATURES AND CONTROLS Downloaded from ManualsNet com search engine...

Page 45: ...ts Distance Select MPH or KPH Units Temp Select between F and C Clock Select between 12H or 24H and set time Backlight Color Select between Blue or Red Backlight Level Set backlight brightness level S...

Page 46: ...Press the MODE button w Toggle the Up Down Buttons to change the units MPH or KPH e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To e...

Page 47: ...q Press the MODE button w Toggle the Up Down Buttons to change the units F or C e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To exi...

Page 48: ...correct unit displayed Press the mode button which will set the unit y Toggle the Up Down Buttons to change the units Cycles 10s of Minutes u With the correct unit displayed Press the mode button whi...

Page 49: ...ess the MODE button w Toggle the Up Down Buttons to change the units Blue or Red e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To exi...

Page 50: ...MODE button w Toggle the Up Down Buttons to change the units Increase or De crease Level e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu...

Page 51: ...have counted down to 0 0 reselect the existing setpoint or select a new service hour value 3 To exit the Options Menu the user can select Exit Menu function from Options Menu can hold Mode Button and...

Page 52: ...range No further action is required by the user at this point NOTE Once the digital gauge is powered off Bluetooth connectivity will cease Also when a new phone is paired with the digital gauge all mi...

Page 53: ...l clear any save fault codes from the gauge Reference the image shown above q Area A will Display FMI XX w Area B will Display SPN XXXXXX e Clock Area will Display Count XXX 3 To exit the Options Menu...

Page 54: ...ature Too High 110 16 Engine Overheat Shutdown 110 0 Intake Air Temperature Sensor Voltage Too High 105 3 Voltage Too Low 105 4 Manifold Absolute Pressure Sensor Voltage Too High 102 3 Voltage Too Low...

Page 55: ...er Circuit Short to B 1347 3 Driver Circuit Grounded 1347 4 Fan Relay Driver Circuit Driver Circuit Open Grounded 1071 5 Driver Circuit Short to B 1071 3 Driver Circuit Grounded 1071 4 Idle Air Contro...

Page 56: ...al Voltage Too High 520194 3 Voltage Too Low 520194 4 Signal Out of Range 520194 2 Throttle Stuck 520194 7 Active Descent Control System Driver Circuit Open Grounded 520203 5 Driver Circuit Short to B...

Page 57: ...mal Operational Range Most Severe Level 190 0 Data Erratic Intermittent Or Incorrect 190 2 Received Network Data In Error 190 19 ECU Memory Bad Intelligent Device Or Component 628 12 Out Of Calibratio...

Page 58: ...520226 2 Condition Exists 520226 31 Position Encoder Error Root Cause Not Known 520228 11 Bad Intelligent Device Or Component 520228 12 Condition Exists 520228 31 EPAS Software Error Bad Intelligent...

Page 59: ...tion on your part is as important as a proper break in period Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components Perf...

Page 60: ...ange both the oil and the filter at 25 hours or one month 9 Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter BRAKE SYSTEM BREAK...

Page 61: ...fasteners Inspect ensure fastener tightness Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels page 131 Coolant level Ensure proper level page 98 Coolant hoses Inspe...

Page 62: ...ace burned out headlamps promptly 8 Drive in a manner appropriate for your skills your passenger s skills and operating conditions Never operate at excessive speeds Never attempt wheelies jumps or oth...

Page 63: ...a good example or a poor example for others to follow Tread lightly Operate with respect for the terrain avoid littering and always stay on the designated trails STARTING THE ENGINE 1 Position the ve...

Page 64: ...ture decreases NEW OPERATOR DRIVING PROCEDURES 1 Wear protective riding gear See the Safe Riding Gear section 2 Perform the pre ride inspection 3 Place the transmission in PARK 4 Lock the parking brak...

Page 65: ...result in vehicle overturn Never turn abruptly or at sharp angles Never turn at high speeds DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel or dur...

Page 66: ...re ascending any hill 5 Never climb hills with excessively slippery or loose surfaces 6 Keep both feet on the footrests 7 Shift body weight uphill 8 Proceed at a steady rate of speed and throttle open...

Page 67: ...ssion in forward gear Do not descend a hill with the transmission in neutral 5 Slow down Never travel down a hill at high speed 6 Drive straight downhill Avoid traveling down a hill at an angle which...

Page 68: ...parking brake while keeping body weight uphill 2 Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill See the Switch Location section for details 3 Leave the transmission in for...

Page 69: ...ehicle tips or overturns in water or if the engine stops during or after operating in water service is required before starting the engine Your POLARIS dealer can provide this service If it s impossib...

Page 70: ...s logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfamiliar terrain Not all obstacles are immediately visible 4 Never attempt to operate over large obstacl...

Page 71: ...Do not use the override switch unless additional wheel speed is required for vehicle movement Use the override with caution as rearward vehicle speed is greatly increased Do not operate at wide open...

Page 72: ...STOPPING THE ENGINE 1 Release the throttle pedal completely and brake to a complete stop 2 Place the transmission in PARK 3 Turn the key to the OFF position 4 Slowly release the brake pedal and make...

Page 73: ...LLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle When determining the weight you are adding to the vehicle include the weight of the operat...

Page 74: ...xceed 10 mph 16 kph while towing a load on a level surface Vehicle speed should never exceed 5 mph 8 kph when towing loads in rough terrain while cornering or while ascending or descending a hill HAUL...

Page 75: ...ries cargo and weight on hitch must not exceed the maximum weight capacity of the vehicle NOTICE Using an improper hitch or exceeding the maximum tongue weight capacity can result in serious damage to...

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Page 77: ...and hook when operating winch 6 Never attempt to jerk a load attached to the winch with a moving vehicle See the Shock Loading section on page 83 7 Always keep the area around the vehicle winch winch...

Page 78: ...ttempt to winch loads that weigh more than the winch s rated capacity 15 The winch motor may become hot during winch use If you winch for more than 45 seconds or if the winch stalls during operation s...

Page 79: ...ut to do Proceed slowly and deliberately Never hurry or rush during winching Always pay attention to your surroundings You may need to change your winching strategy if it is not working Always remembe...

Page 80: ...the hook This could lead to SEVERE INJURY Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable TIP A tow strap is NOT intended to stretch A recovery s...

Page 81: ...nd reduce the load on the fairlead If freeing a stuck vehicle by attaching to a tree use an item such as a tow strap to avoid damaging the tree during winch operation Sharp cables and chains can damag...

Page 82: ...le failure 10 Never use straps chains or other rigging items that are damaged or worn 11 The ONLY time a winch equipped vehicle should be moving when using the winch is when that vehicle itself is stu...

Page 83: ...the winch stalls during operation stop winching and permit the winch to cool down for 10 minutes before using it again 15 After winching is complete especially if winching at an angle it may be neces...

Page 84: ...been permanently and severely damaged Promptly discontinue use of a winch cable in this condition A kinked winch cable made of wire rope that has been straightened out is shown at right Even though it...

Page 85: ...winch cable and generates excessive heat from the motor This is a form of shock loading 3 Never tow a vehicle or other object with your winch Towing an object with a winch produces shock loading of th...

Page 86: ...lace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer or other qualified person 5 Some winch models use wire rope as the winch...

Page 87: ...m Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by eng...

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Page 89: ...eplace parts as necessary When inspection reveals the need for replacement parts genuine POLARIS parts are available from your POLARIS dealer or other qualified person Equivalent parts may be used for...

Page 90: ...e in the Maintenance Log ITEM MAINTENANCE INTERVAL WHICHEVER COMES FIRST REMARKS HOURS CALENDAR MILES KM Steering Pre Ride Inspect and make adjustments as needed Front Suspension Rear Suspension Tires...

Page 91: ...Shift Linkage 50 H 3 M 500 800 Inspect D Steering 50 H 6 M 500 800 Lubricate XU Front Rear Suspension 50 H 6 M 500 800 Lubricate XU Throttle Release Switch 50 H 6 M 500 800 Inspect adjust lubricate re...

Page 92: ...d XU Wiring 100 H 12 M 1000 1600 Inspect for wear routing security apply dielectric grease to connectors subjected to water mud etc D Clutches Drive Driven 100 H 12 M 1000 1600 Inspect clean replace w...

Page 93: ...l 2 qt 1 9 l 12 ft lbs 16 Nm page 92 Transmission Oil AGL Gearcase Lubricant Transmission Fluid 37 oz 1100 ml 10 14 ft lbs 14 19 Nm 10 14 ft lbs 14 19 Nm page 95 Demand Drive Fluid Front Gearcase Dema...

Page 94: ...rated wear and may result in engine seizure accident and injury Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart OIL RECOMMENDATIONS Always change the oil filter...

Page 95: ...hten the dipstick OIL AND FILTER CHANGE See the fluid recommendation table for capacities and plug torques Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart...

Page 96: ...cate the o ring on the new filter with a film of fresh engine oil Check to make sure the o ring is in good condition 13 Install the new filter and rotate it clockwise by hand until the filter gasket c...

Page 97: ...ll plug Check the oil level 2 Add the recommended fluid as needed to bring the level to the bottom of the fill hole threads 3 Reinstall the fill plug Torque to specification 4 Reinstall the footwell O...

Page 98: ...of components Maintain the fluid level at the bottom of the fill hole threads The fill plug is located on the right side of the demand drive unit The drain plug is located on the bottom right side of...

Page 99: ...oil level 3 Add the recommended oil as needed to bring the level to the bottom of the fill hole threads Do not overfill 4 Reinstall the fill plug Torque to specification OIL CHANGE 1 Position the veh...

Page 100: ...the radiator pressure cap and the connecting hose As coolant operating temperature increases the expanding heated excess coolant is forced out of the engine past the pressure cap and into the recover...

Page 101: ...h fresh Antifreeze 50 50 Premix If the recovery bottle has run dry check the level in the radiator Add coolant as needed CAUTION Escaping steam can cause burns Never remove the pressure cap while the...

Page 102: ...e brakes for excessive travel or spongy feel 4 Check the friction pads for wear damage and looseness Replace brake pads when they are worn to 030 0 762 mm 5 Check the security and surface condition of...

Page 103: ...the vehicle Always use original equipment size and type when replacing tires Refer to the specifications section for recommended tire type size and pressure TIRE TREAD DEPTH Always replace tires when...

Page 104: ...hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation if equipped 4 Install the wheel nuts and finger tighten them 5 Lower the vehicle to the gro...

Page 105: ...length of string between two stands as shown in the illustration Position the stands so that the string is flush with the side of the rear tire If available you may use a long straight edge instead o...

Page 106: ...fuse may need replacement Locate and correct any short circuits that may have caused the blown fuse then replace the fuse Spare fuses are provided in the fuse box 1 Access the fuses under the front b...

Page 107: ...t approximately 25 ft 7 6 m from a wall q Place the transmission in PARK 2 Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height 3 Start the...

Page 108: ...ARK PLUG RECOMMENDATIONS Refer to the specifications section for the recommended spark plug type and gap for your vehicle Torque spark plugs to specification NOTICE Using non recommended spark plugs c...

Page 109: ...n deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service The tip should not be white A white insulator tip indicates overheating...

Page 110: ...ring is on the drain plug and reinstall the drain plug NOTICE Serious damage could occur if the air box drain plug is not reinstalled and tightened properly 3 Remove the spark plugs 4 Turn the engine...

Page 111: ...the exhaust components Allow components to cool sufficiently before proceeding Never operate without the spark arrester Periodically clean the spark arrester to remove accumulated carbon 1 Place the...

Page 112: ...during operation The basic operation of the POLARIS PVTsystem is dependent on engine speed and vehicle torque requirements As engine speed increases the force exerted on the movable drive sheave by t...

Page 113: ...ingested into the PVT system Use the following instructions to dry it out before operating 1 Position the vehicle on a level surface 2 Remove the drain plug Allow the water to drain completely Reinst...

Page 114: ...orrosion If cleaning is necessary remove corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop to...

Page 115: ...it out of the sun in a cool dry place Check battery voltage each month during storage and recharge as needed to maintain a full charge POLARIS recommends maintaining battery charge by using a POLARIS...

Page 116: ...r 3 When using an automatic charger refer to the charger manufacturer s instructions for recharging When using a constant current charger use the following guidelines via the table below BATTERY CHARG...

Page 117: ...RV models include either a Conventional battery or a Low Maintenance battery CONVENTIONAL BATTERY The battery is NOTactivated when packaged Distilled water and electrolyte added as required Removable...

Page 118: ...ack onto the battery The gas pressure can cause the battery to rupture Let the battery sit for 30 minutes after you add the initial electrolyte Once absorbed fill the battery with additional electroly...

Page 119: ...he battery Keep the electrolyte container in place for 20 minutes or longer until the container is completely empty If necessary gently tap the container to empty it Once the battery is fully charged...

Page 120: ...l potential Nominal voltage is 12 6 to 12 8 Volts when fully charged If the voltage falls below 12 5V charge it immediately or the battery service life and vehicle performance may be affected Polaris...

Page 121: ...y If you do not drive the vehicle for more than TWO weeks maintain the battery with the BatteryMINDer 2012 AGM 2 AMP PN 2830438 charger If you plan to store the vehicle for ONE month or longer remove...

Page 122: ...5 56 in 39 5 cm Follow these guidelines if you make adjustments to this suspension Always return the suspension to the factory setting after the load is removed from the vehicle The increased suspensi...

Page 123: ...t least one click below full stiff full clockwise or shock damage will occur HIGH SPEED COMPRESSION RED To adjust high speed compression dampening do the following 1 Turn the outside clicker q clockwi...

Page 124: ...position FACTORY CLICKER SETTINGS Rebound Adjuster 5 Clicks from Full Stiff THROTTLE BODY IDLE RPM Idle RPM is preset by the manufacturer If the engine idle speed is not satisfactory please see your...

Page 125: ...ot allow insect sprays to contact the lens Immediately clean off any gasoline that splashes on the instrument cluster If a high pressure water system is used for cleaning not recommended exercise extr...

Page 126: ...dirt particles that will scratch the finish CLEANING AND STORAGE STORAGE TIPS NOTICE Starting the engine during the storage period will disturb the protective film created by fogging and damage could...

Page 127: ...utes so the Carbon Clean reaches the injectors Stop the engine 2 Remove the spark plugs and add 1 1 5 oz 29 5 44 cc of engine oil To access the plug holes use a section of clear 6 mm 1 4 hose and a sm...

Page 128: ...and may promote corrosion and oxidation TRANSPORTING THE ATV Follow these procedures when transporting the vehicle 1 Stop the engine 2 Place the transmission in PARK 3 Lock the parking brake 4 Secure...

Page 129: ...ear Rack Capacity 50 lbs 22 7 kg Receiver Hitch Tongue Capacity 150 lbs 68 kg Rear rack load and tongue weight not to exceed 240 lbs 109 kg Hitch Towing Rating 1500 lbs 680 4 kg Unbraked Trailer Towin...

Page 130: ...ension Progressive rate with 10 2 26 cm travel Transmission H L N R P Gear Reduction Low 5 034 1 Gear Reduction Reverse 4 508 1 Gear Reduction High 2 367 1 Drive Ratio Front 3 818 1 Drive Ratio Rear 3...

Page 131: ...S Altitude Shift Weight Drive Spring Driven Spring Helix Meters Feet 0 1800 0 6000 23 64 1323575 42 140 Purple 7043805 Black 140 240 7045111 62SR PT 3236444 1800 6000 23 60 5142260 129 SPECIFICATIONS...

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Page 133: ...gal 2 2877923 Antifreeze Coolant 1 qt 12 2880514 1 gal 6 2880513 Grease Gun Kit Premium All Season 2871312 All Season Grease Four 3 oz packs 6 2871322 14 oz cartridge 2871423 Premium Starter Grease 28...

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Page 135: ...RNING Excessive throttle may cause loss of control and vehicle rollover Climbing over large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive...

Page 136: ...ark plug Inspect plug and replace if necessary Water or fuel in crankcase Your authorized dealer can assist Low battery voltage Recharge the battery to 12 8 VDC Mechanical failure Your authorized deal...

Page 137: ...Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Clogged intake pre filter Inspect an...

Page 138: ...sh recommended fuel Clogged air filter Inspect and clean or replace Clogged intake pre filter Inspect and clean with soapy water or replace Other mechanical failure Your authorized dealer can assist O...

Page 139: ...xtend the original term of the warranty The duration of this warranty may vary by international region based upon local laws and regulations REGISTRATION At the time of sale the Warranty Registration...

Page 140: ...n improper maintenance modified components use of aftermarket or unapproved components accessories or attachments use of unapproved software or calibration unauthorized repairs or repairs made after t...

Page 141: ...LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWI...

Page 142: ...f the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair IF YOU MOVE If you move to another c...

Page 143: ...ure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Products registered to government officials or military personne...

Page 144: ...whichever comes first This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole The EPA emissions warranty p...

Page 145: ...THER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL...

Page 146: ...he effectiveness of the vehicle s emission controls Tampering with emission controls is prohibited by federal law CALIFORNIA RESIDENTS Certain POLARIS Off Road Vehicles are available in 49 state and 5...

Page 147: ...NANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 145 MAINTENANCE LOG Downloaded from ManualsNet com search...

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Page 149: ...Hillsides 16 Crossover Ring Adjustment 121 D Descending Hills Improperly 16 Diagnostic Display Code Definitions 51 Digital Gauge 39 Discretionary Warning 25 Drive Belt Wear Burn 133 Driving in Reverse...

Page 150: ...mproper Cargo Loading 20 Improper Hill Climbing 16 Inspect and Lubricate 125 Instrument Cluster Back Light Color 47 Back Light Level 48 Clock 46 Diagnostic Code 51 Display Area 1 40 Display Area 2 41...

Page 151: ...ches Belt 58 PVT Drying 111 PVT System 110 R Rack Box Warning 25 Radiator Coolant 99 Rear Gearcase Oil 97 Rebound Damping Adjustment 122 Recovery Bottle Coolant 99 Registration Warranty 137 Reverse Ov...

Page 152: ...e Vehicle 21 V Vehicle Break in Period 57 Vehicle Identification Numbers 9 Vehicle Immersion 108 W Warning Symbols 8 Washing the Vehicle 123 Wet Fouled Plug 107 Wheel Installation 102 Wheel Nut Torque...

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Page 154: ...t handling and control SCAN CODE FOR PRODUCT AND SAFETY INFORMATION FOLLOW ALL INSTRUCTIONS AND WARNINGS r your skills or the conditions another vehicle with a passenger passengers affect balance and...

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