Polaris RZR XP 1000, Service Manual

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9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
19. Front Shocks Only : Using a 9/16" socket w/
extension, remove the fastener retaining the clicker
valve stack. Place the valve stack on a clean shop
towel in order of removal.
NOTE: Keep the valve stack in the order it was
removed. If unsure of order, refer to “Shock
Valving” under the “Shock Service Information”
provided earlier in this section.
20. Inspect the valves for kinks, waves, pits or foreign
material
21. Thoroughly clean all shock components and shock
body prior to assembly.
Walker Evans™ Shock Assembly
1. Install new seals and O-rings on the seal head
assembly.
2. Use the appropriate shock rod holding tool and a
vise to mount the shock rod vertically with the
threaded end upward.
Front Shock Rod Holding Tool: 2872429
Rear Shock Rod Holding Tool: PU-50931
3. Install the appropriate Shock Seal Protector Sleeve
over the shaft threads.
Front Shock Seal Protector Sleeve: PU-50939
Rear Shock Seal Protector Sleeve: PU-50952
4. Install seal head assembly onto the shock shaft.
5. Remove the Shock Seal Protector Sleeve.
6. Place the compression valve stack on the rod in the
reverse order of disassembly.
7. Place valve piston on top of the compression stack.
NOTE: If unsure of the valve stack order, refer to
“Shock Valving” under the “Shock Service
Information” provided earlier in this section.
STEERING / SUSPENSION