Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
TRANSMISSION AND GEARCASES
Transmission / Gearcase Specification
Chart
Gearcase Lubricant
Capacity Fill Plug Torque
Drain / Level Check
Plug Torque
Transmission
(Main Gearcase)
AGL Gearcase
Lubricant
24 oz. (710 ml)
40-50 ft-lbs (54-68
Nm)
30-45 in-lbs (3-5 Nm)
Transmission
(Transfer Case)
AGL Gearcase
Lubricant
14 oz. (414 ml)
40-50 ft-lbs (54-68
Nm)
30-45 in-lbs (3-5 Nm)
Front Gearcase Demand Drive
6.75 oz. (200 ml) 8-10 ft-lbs (11-14 Nm) 8-10 ft-lbs (11-14 Nm)
Rear Gearcase
ATV Angle Drive
Fluid
26 oz. (769 ml)
40-50 ft-lbs (54-68
Nm)
30-45 in-lbs (3-5 Nm)
Rear Gearcase
Differential (INT’L)
ATV Angle Drive
Fluid
22 oz. (650 ml)
40-50 ft-lbs (54-68
Nm)
30-45 in-lbs (3-5 Nm)
Transmission Lubrication
Transmission Specifications
Specified Lubricant:
AGL Gearcase Lubricant (PN 2878068)
Approximate Capacity at Change:
Main Gearcase - 24 oz. (710 ml)
Transfer Case - 14 oz. (414 ml)
Drain / Level Plug Torque:
30-45 in-lbs (3-5 Nm)
Fill Plug Torque:
40-50 ft-lbs (54-68 Nm)
The transmission lubricant levels should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface
when checking or changing fluid.
• Check vent hose to be sure it is routed properly
and unobstructed.
Transfer Case - Lubricant Level Check:
1. Position vehicle on a level surface.
2. Remove the fill plug.
3. Remove the level check plug.
4. Add the recommended fluid through the fill plug hole
until it begins to flow out the level check plug hole.
5. Reinstall level check plug and torque to specification.
Level Check Plug:
30-45 in-lbs (3-5 Nm)
MAINTENANCE