Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Walker Evans™ Shock Rebuild Information
When performing maintenance on Walker Evans™
shocks, use the Gas Shock Recharging Kit (PN
2200421), as it contains the necessary valves, pressure
gauge, and fittings to deflate and pressurize shocks.
WARNING
Walker Evans™ shocks contain high pressure nitrogen
gas. Extreme caution must be used while handling and
working with Walker Evans™ shocks and related high
pressure service equipment. The pressure must be
released from the shock before disassembly. It is
strongly recommended you wear safety glasses and
ear protection during these procedures.
Special Tools
PART
NUMBER
DESCRIPTION
2200421
Gas Shock Recharging Kit
PS-45908 IFP Tool
PU-50979
Shock Body Holding Tool
2872429
Shock Rod Holding Tool
PU-50939 Shock Seal Protector Sleeve
Valve Shim Arrangement
Shown below is an example of how valving stacks are arranged.
NOTE: The rebound and compression valve stacks will always be positioned as shown in the illustration,
regardless of how the shock assembly is installed.
Piston Orientation
The face of the piston with the greater number of relief ports will always face the rebound valve stack.
BODY / STEERING / SUSPENSION