Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
23. Remove the compression valve stack (Fig. 10). Zip
tie the valves together. Note that the valve shim
closest to the piston is ported. This is the air bleed
valve shim.
24. Remove the bearing cap, body cap, and bumper.
Discard all o-rings. Inspect bumper and replace as
required.
25. If shock shaft eyelet service is required, mount the
shock shaft in a bench vise using the shaft blocks.
26. Using a propane torch, heat the eyelet to soften the
thread lock. Remove the eyelet from the shaft.
Remove residual thread lock using a wire brush and
small pick (Fig. 11).
27. Use a small pick to remove the bearing assembly
and body cap seals. Discard these parts (Fig. 12).
NOTE: If the bearing assembly inner bearing
(bushing) requires service, replace the bearing
assembly.
28. Inspect the piston valve and compression/rebound
valve shims. Remember to keep the valve shims in
their specified order. Replace the piston valve and/or
valve shims if required.
29. Clean all parts with solvent and use compress air to
dry. Place clean parts on a lint-free towel/shop rag.
FOX™ 2.0 PODIUM Top Fill Reassembly
NOTE: Lubricate all seals, o-rings, and wear bands
with
low temperature grease during assembly
procedure.
1. If the shock shaft eyelet was removed for service,
clamp the shock shaft using the 5/8” shaft blocks in a
bench vise.
2. Apply Loctite™ Primer N to the shaft threads. Allow
for proper curing time before apply Loctite™ Green
638 to threads.
3. Install the eyelet and torque to specification.
Podium 2.0 Shock Shaft Eyelet:
50 ft-lbs (68 Nm)
4. Mount the shock shaft eyelet in a bench vise with the
threaded end upwards.
5. Install the bumper; narrow end upwards.
BODY / STEERING / SUSPENSION