Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
FOX™ 2.0 PODIUM Top Fill - General Service Information
Recommended Service Intervals
FOX™ Racing Shocks will perform the best if serviced at regular intervals:
• Every ride - Wash and dry the vehicle and suspension
• Every 100 hours - Visually inspect shock seals
• Every 1500 miles or annually - Change shock oil and replace seals
Front Shock Service (RZR 4 Base Models)
SHOCK DESIGN DETAILS
Travel 6.22”
Extended Length
19.63”
IFP Location
Initial Setting
Position After Assembly
7.50” (190.5mm)
8.00” (203mm)
Nitrogen Pressure 200 psi
Gas Shock Oil
2870995 (qt.)
SHOCK VALVING
COMPRESSION REBOUND
1.600 x 0.008 (DB)
1.425 x 0.008
1.600 x 0.008 1.425 x 0.008
1.425 x 0.012 1.425 x 0.008
1.350 x 0.012 1.425 x 0.008
1.250 x 0.012 1.425 x 0.008
1.100 x 0.012 1.100 x 0.004
0.950 x 0.015 1.425 x 0.012
0.850 x 0.012 1.350 x 0.012
1.570 x 0.128 Top-Out
1.250 x 0.015
1.100 x 0.015
0.950 x 0.015
1.230 x 0.082 Top-Out
0.750 x 0.100 Back-Up
Rear Shock Service (RZR 4 Base Models)
SHOCK DESIGN DETAILS
Travel 6.22”
Extended Length
21.33”
IFP Location
Initial Setting
Position After Assembly
7.65” (194mm)
8.15” (207mm)
Nitrogen Pressure 200 psi
Gas Shock Oil
2870995 (qt.)
SHOCK VALVING
COMPRESSION REBOUND
1.600 x .010 (DB)
1.425 x 0.008
1.600 x 0.015 1.425 x 0.008
1.425 x 0.015 1.425 x 0.008
1.425 x 0.008 1.425 x 0.008
1.350 x 0.015 1.100 x 0.004
1.350 x 0.010 1.425 x 0.012
1.250 x 0.015 1.350 x 0.012
1.250 x 0.012 1.250 x 0.012
1.100 x 0.015 1.100 x 0.012
1.100 x 0.010 1.100 x 0.008
0.950 x 0.010 0.950 x 0.012
1.570 x 0.128 Top-Out 1.230 x 0.082 Top-Out
0.750 x 0.100 Back-Up
BODY / STEERING / SUSPENSION