Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
4. Refer to the assembly instructions for component
installation onto the shock asm.
Bearing Assembly
1. Use a small pick to remove the U-cup seal (C),
internal (D) and external (E) O-rings from the bearing
assembly.
2. Thread a 5/8" NC tap into the bearing.
3. Use a large punch to drive out the bearing.
4. Using an arbor press, install a new bearing into the
bearing assembly.
5. Lubricate and install the O-rings and U-cup seal.
6. Push the Shock Seal Protector Sleeve (PU-50939)
through the bearing assembly O-ring and U-cup seal
to insure proper installation.
FOX™ PODIUM ‘Piggyback’ Assembly
IMPORTANT: To prevent damage or marks to the
shock, the use of special tools and a soft jaw vise is
recommended.
WARNING
FOX™ shocks contain high pressure nitrogen gas.
Extreme caution must be used while handling and
working with FOX™ shocks and related high pressure
service equipment. The pressure must be released
from the shock before disassembly. It is strongly
recommended you wear safety glasses and ear
protection during these procedures.
WARNING
The following procedure involves the use of an open
flame. Perform this procedure in a well-ventilated area,
away from gasoline or other flammable materials. Be
sure the area to be flame treated is clean and free of
gasoline
or flammable residue.
Do not flame treat components that are installed on the
vehicle. Remove the component from the vehicle
before flame treating.
1. Secure the shock rod in a vice using the shock rod
holding tool (2872429) so the threaded end is facing
upward.
BODY / STEERING / SUSPENSION