Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
2. Use a spanner or strap wrench to torque the
reservoir body to specification.
Reservoir Body: 30 ft-lbs (40 Nm)
Shock Body: 50 ft-lbs (40 Nm)
3. Remove excess Loctite® 620™ from body surface.
4. Install and torque the DSC and LSC to specification.
DSC: 35 ft-lbs (47 Nm)
LSC: 14 ft-lbs (19 Nm)
FOX™ PODIUM ‘Piggyback’
Component Rebuild
IMPORTANT: To prevent damage or marks to the
shock, the use of special tools and a soft jaw vise is
recommended.
WARNING
FOX™ shocks contain high pressure nitrogen gas.
Extreme caution must be used while handling and
working with FOX™ shocks and related high pressure
service equipment. The pressure must be released
from the shock before disassembly. It is strongly
recommended you wear safety glasses and ear
protection during these procedures.
IFP and Reservoir Cap
1. Use a small pick to remove the IFP piston bearing
(A), IFP O-ring (B) and the reservoir cap O-ring (not
shown).
2. Lubricate NEW O-rings and bearing with shock oil
before and after installation onto the piston and cap.
3. Install a new pellet into the reservoir cap.
4. Refer to the assembly instructions for component
installation onto the shock asm.
Bearing Cap
1. Use a small pick to remove seal from the bearing cap.
2. Lubricate a new seal and fully install into bearing cap.
3. Push the Shock Seal Protector Sleeve (PU-50939)
through the bearing cap seal to insure proper
installation.
BODY / STEERING / SUSPENSION